Sanitary Three-Piece Flange Ball Valve

Durable and Hygienic Valve Solution for High-Purity Fluid Systems

1. Product Overview

The sanitary three-piece flange ball valve is a premium valve designed for hygienic and high-purity fluid systems. Constructed from SS304 or SS316L stainless steel, this valve offers robust corrosion resistance, leak-free performance, and extended service life. Its three-piece design enables easy disassembly for cleaning, maintenance, and inspection, making it an ideal choice for food, beverage, dairy, pharmaceutical, and biotechnology applications.

The valve’s flanged connections provide secure and stable installation, supporting high-pressure and high-temperature environments. With CIP (Clean-in-Place) and SIP (Sterilization-in-Place) compatibility, it meets modern hygiene and energy efficiency standards while minimizing fluid retention.

2. Key Features

2.1 Hygienic Design

• Polished interior surfaces prevent bacterial growth and contamination

• Non-retention ball design ensures complete drainage

• Meets FDA, CE, ISO9001, and 3A sanitary standards

2.2 Three-Piece Construction

• Allows quick disassembly for inspection and cleaning

• Reduces downtime and simplifies maintenance

• Flanged design ensures tight, leak-free connections

2.3 Versatile Operation

• Suitable for manual, pneumatic, or electric actuation

• Full-bore design reduces pressure drop

• Smooth ball rotation ensures precise flow control

2.4 Durable Materials

• SS304/SS316L stainless steel resists corrosion and chemical damage

• Long-lasting valve body ensures reliable performance in demanding environments

3. Performance Testing

3.1 Factory Testing Procedures

• Pressure testing: Each valve undergoes hydrostatic and pneumatic testing to ensure leak-free operation

• Operational testing: Actuation and rotation cycles verified for smooth, consistent operation

• Surface inspection: Interior polished surfaces are checked for roughness, scratches, or contamination

3.2 Performance Standards

• Designed to meet ASME BPE and 3A sanitary specifications

• Pressure ratings: PN16–PN40

• Temperature range: -20°C to 180°C

• Verified for CIP and SIP compatibility

3.3 Testing Table

4. Technical Support

4.1 Installation Assistance

• Guidance for proper flange alignment, torque specifications, and sealing

• On-site support for complex pipeline integrations

• Video tutorials for manual and actuator installation

4.2 Troubleshooting and Maintenance

• Step-by-step manuals for disassembly, cleaning, and reassembly

• Access to replacement parts, seals, and gaskets

• Remote support for pneumatic and electric actuation issues

4.3 Custom Solutions

• Adaptation for non-standard pipe diameters, pressures, or temperatures

• Support for automated and multi-valve systems

• Assistance in energy efficiency and compliance audits

5. Core Advantages

5.1 Hygienic and Safe

• Smooth interior surfaces reduce microbial contamination risk

• Non-retention ball ensures minimal fluid residue

5.2 Durable and Reliable

• High-quality stainless steel resists corrosion and mechanical stress

• Three-piece construction allows maintenance without removing flanges

5.3 Flexible Operation

• Full-bore design ensures minimal pressure loss

• Compatible with manual, pneumatic, and electric actuators

5.4 Maintenance Efficiency

• Disassembly and cleaning are fast and straightforward

• Replacement of seats, gaskets, and seals is easy

5.5 Energy and Cost Savings

• Reduced downtime and cleaning requirements

• Lower fluid loss due to non-retention design

6. Upgrade and Maintenance Plan

6.1 Preventive Maintenance

• Inspect valves every 6–12 months depending on system usage

• Check for leaks, wear on gaskets, and ball rotation smoothness

• Lubricate manual stems or actuators if required

6.2 Periodic Upgrades

• Upgrade seals to enhanced PTFE, EPDM, or FKM for higher chemical resistance

• Replace actuator systems with newer pneumatic or electric models

• Retrofit valves for automated control in large-scale systems

6.3 Maintenance Table

7. Applications

7.1 Food & Beverage

• Milk, juice, beer, and syrup pipelines

• CIP/SIP-compatible beverage processing lines

7.2 Pharmaceutical & Biotechnology

• Sterile water and liquid medicine transfer

• Bioreactors and high-purity systems

7.3 Dairy Industry

• Yogurt, milk, whey transfer and storage

• Fermentation pipelines

7.4 Cosmetic Production

• Creams, gels, lotions, and essential oils

• High-purity hygienic fluid pipelines

8. User Feedback

9. Safety and Compliance

9.1 Operational Safety

• Do not exceed rated pressure and temperature limits

• Avoid aggressive chemicals that exceed seat material compatibility

9.2 Personal Protective Equipment (PPE)

• Gloves and eye protection during maintenance

• Training for operators handling high-purity fluids

9.3 Regulatory Compliance

• FDA, CE, ISO9001, and 3A sanitary certifications

• Compliant with ASME BPE and sanitary flange standards

10. Conclusion

The sanitary three-piece flange ball valve is a reliable, hygienic, and high-performance valve suitable for modern high-purity pipelines in food, beverage, dairy, pharmaceutical, and cosmetic industries. Its three-piece construction, flange connections, and full-bore design provide efficient maintenance, precise flow control, and leak-free operation. With robust stainless steel construction, CIP/SIP compatibility, and technical support, it ensures long-term reliability, energy efficiency, and compliance with industry hygiene standards. This valve is an essential component for any hygienic pipeline system requiring durability, flexibility, and operational efficiency.