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Three-piece high platform locking handle welded ball valve

    Three-piece high platform locking handle welded ball valve

    The three-piece high platform locking handle welded ball valve is a robust and reliable valve designed for industrial and sanitary applications. Its three-piece welded construction ensures durability, leak-free performance, and ease of maintenance, while the high platform design allows for easy automation and actuator installation. The locking handle provides enhanced operational safety and precise flow control. Constructed from SS304 or SS316L stainless steel, this valve offers excellent corrosion resistance and long service life. Ideal for chemical, pharmaceutical, food, and beverage pipelin...
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Three-piece high platform locking handle weldingBall valvesIt is a special valve with a high platform, three-piece structure, locking handle and welded connection. Here are some details about this valve:


1. Working principle:Three-piece high-platform locking handle welded ball valves use ball rotation to control the flow direction and flow of fluids. When the sphere rotates, the sealing surface of the valve seat fits closely with the sphere to achieve a sealing effect. The design of the latch handle makes the valve more stable when opened or closed and reduces the possibility of misoperation. The welded connection gives the valve better strength and sealing performance.


2. Features:This valve features a high platform, three-piece structure, locking handle and welded connection. The high platform design makes the installation and maintenance of the valve more convenient, while also improving the overall stability of the valve. The three-piece structure makes the valve compact, small and lightweight. The design of the latch handle makes the valve switch more stable and reduces the possibility of misoperation. The welded connection method gives the valve better strength and sealing performance, and can adapt to various harsh working environments.


3. Application:Three-piece high platform locking handle welded ball valves are widely used in various industrial fields, such as petroleum, chemical, pharmaceutical, etc. In piping systems, this valve can be used to control the flow direction and flow of fluids to achieve automated control. At the same time, due to its good sealing performance and stability, this valve is also often used in occasions that require high sealing requirements and high stability.


4. Installation and maintenance:When installing and maintaining the three-piece high platform lock handle welded ball valve, special attention needs to be paid to the installation position and direction of the valve to ensure that the valve can work normally. At the same time, it is necessary to regularly check the sealing performance of the valve and whether the fasteners are loose, and carry out maintenance and maintenance in a timely manner.

Three-piece high platform locking handle welding ball valve is a special valve with high platform, three-piece structure, locking handle and welding connection, with good sealing performance and stability, which can meet the needs of various industrial fields. Understanding its working principle, characteristics, application, installation and maintenance information can help you better choose and use this valve.


nameThree-piece high platform locking handle welded ball valve
It is called the pathDN15-DN200mm
Nominal pressure1.6Mpa (If you need other pressure standards, please specify when ordering)
ConnectionQuick assembly, clamps, quick cards, chucks
Body materialCarbon Steel (C) Stainless Steel 304 (P) Stainless Steel 316 (R)
Surface treatmentMirror polishing inside and outside
Sealed materialTeflon (PTFE), EPDM, Silicone Rubber (VMQ), Butadiene Rubber (NBR), Fluorinated Rubber (FPM), Metal Seals (H), Carbide (Y)
Use the mediumGas, liquid, oil, vacuum, water vapor
Medium temperature-20℃-150℃(F) 、 -20℃-250℃ (PPL) 、-29℃-425℃(H)(Y)
applyThis type of ball valve series is a hygienic type of valve series for material transfer control. It is widely used in food and beverage processing, as well as in the pharmaceutical and chemical industries
standardDIN standard series, 3A standard series SMS standard series, ISO/IDF standard series, BS/RJT standard series, ASME/BPE, etc. (There are various standard valve series that can be provided to customers)
The components of ball valves generally include:A handle, a ball with a through cavity, valve body, valve core and shaft seal

Remark:

  1. The body of the sanitary straight-through quick-loading ball valve can adopt: casting or forging process;
    The forms are divided into: floating, fixed, and top-mounted;
    Sealing is divided into: soft seal and hard seal;
    Withstand pressure up to: 2000 lbs, temperature resistance down to -196C up to 570.

  2. Other special sealing materials or special temperatures can also be designed and selected according to customer requirements.


Model representation method
WH-600—Q1—C1—F—16—P—25—D1—B—W2—B2—L
>1. Weiheng brand>2. Drive mode>3. Valve body type>4. Connection method>5. Sealing material>6. Nominal pressure>7. Valve body material>8. Nominal diameter>9. Control mode>10. Explosion-proof level—20~150℃>12. Accessory options>13. Three flows
1~7 mandatory options, 8~13 optional



1 codename
5 codenameSealed material10 codeExplosion-proof rating
WHWeiheng brandFPTFEBExdIl BT4 Gb explosionproof and explosion-proof type


PPLPara-polyphenyleneBZExdllCT5 Gb explosion-proof and explosion-proof type
2 codenameDrive modeHMetal hard sealBCExdll CT6 Gb explosionproof and explosion-proof type
600Pneumatic actuator seriesYcemented carbideBMExmbllT4 Gb cast explosion-proof type
900Electric actuator systemX1Ding Qing rubber NBRBAExiall CT6Ga intrinsically safe and explosion-proof
2001Column plastic actuator angle seat valve seriesX2Natural rubber NR

2002Stainless steel actuator angle seat valve seriesX3EPDM11 codenamesMedium temperature


X4Viton rubber FPMW1-20-80C
3 codenameBody typeX5Food grade silicone rubber SIW2-20-150C
Q1Two-way valveF46Fully lined polyperfluoroethylene FEPW3-20-250C
Q2Three-way valvePFAFully lined with soluble PTFE PFAW4-29-425C
Q3Four-way valveF4Fully lined PTFEW5-29-650C
Q4Stationary ball valveNnylonW6-196-60C
Q5V-ballTCLined ceramic............
Q6Low profile ball valveJRubber liningIt has a special temperature that can be designed and manufactured according to customer requirements
Q7Sanitary grade ball valvesPEEKPolyether ether ketone

Q8Plastic ball valvesWWhen the ring12 codenamesAccessory selection
Q9High Vacuum Ball Valve............B12-position, 3-way solenoid valve
Q10Fluorine ball valve in the whole villageOther special sealing materials can be designed and manufactured according to customer requirementsB22-position 5-way solenoid valve
Q11Cryogenic ball valves

B32-position 3-way explosion-proof solenoid valve
Q12Insulated ball valve6 codenameNominal pressureB42-position 5-way explosion-proof solenoid valve
Q13Eccentric hemispherical valve............B5Filter pressure reducing valve
Q14Tank bottom valve

B6Limit switch
Q15Ceramic ball valves7 codenameBody materialB7Explosion-proof limit switch
D1Centerline soft-sealed butterfly valveQDuctile iron HT200B8Hand manipulation mechanism
D23. Eccentric butterfly valveCcarbon steelB9Locator
D3Sanitary Butterfly ValvePStainless steel 304............
D4Plastic butterfly valveRStainless steel 316

D5Ventilation butterfly valvePLStainless steel 304L13 codenamesThree flows
D6Fluorine butterfly valve in the whole villageRLStainless steel 316LLTee L-type BC switching
D7High vacuum butterfly valveUPVC UPVCT1Tee T-type C-port switch
D8Powder butterfly valvePPReinforced polypropylene RPPT2Tee T-type AB switching
Z1Gate valveLAluminum alloyT3Tee T-type AC switching
Z2Knife gate valve............T4Tee T-type B-port switch
J1Globe valveOther special valve body materials can be designed and manufactured according to customer requirements

J2Bellows cut stop valve



J3Angle seat valve8 codenameIt is called the path

F1Upward expansion discharge valve............

F2Downward discharge valve



Other special valve body materials can be designed and manufactured according to customer requirements9 codeControl mode



ZStandard switch type

4 codenamesConnectionT1Integral switching type

C1Female threadT2Overall adjustment

C2By orderT3RS485 bus type

C3Male threadD1Double acting

C4flangeD2Double-acting adjustment type

C5KF vacuum chuckE1Uni-acting normally closed

C6weldE2Single-acting normally closed regulation type

C7Pair clipE3Single-acting and always open

C8ClampsE4Single-acting normally open adjustment type

Three-Piece High Platform Locking Handle Welded Ball Valve

Durable and Safe Valve Solution for Industrial and Sanitary Applications


1. Product Overview

The three-piece high platform locking handle welded ball valve is a high-performance valve designed for reliable flow control in industrial and sanitary pipelines. Its three-piece welded construction ensures robust durability, leak-free operation, and simplified maintenance. The high platform design allows for easy installation of actuators, while the locking handle provides enhanced operational safety and precise control.

Constructed from high-grade stainless steel (SS304 or SS316L), the valve delivers corrosion resistance, mechanical strength, and long service life. Its design makes it ideal for chemical, pharmaceutical, food, beverage, and high-purity process pipelines, supporting both manual and automated operations.


2. Key Features

2.1 Three-Piece Welded Construction

  • Provides maximum durability under high pressure and temperature

  • Simplifies maintenance without removing the entire valve

  • Ensures leak-free sealing with minimal fluid retention

2.2 High Platform Design

  • Facilitates actuator installation for automated control

  • Increases ease of operation in elevated or hard-to-reach positions

  • Supports various actuation methods: manual, pneumatic, or electric

2.3 Locking Handle

  • Prevents accidental valve operation

  • Enhances safety in high-pressure and hazardous fluid systems

  • Ensures precise flow regulation during process adjustments

2.4 Durable Materials

  • Body: SS304 or SS316L stainless steel

  • Seals: EPDM, FKM, or PTFE for chemical and temperature resistance

  • Surface finish: polished or brushed for sanitary applications


3. Fault Analysis and Troubleshooting

Despite its robust design, operational issues can occur if installation, usage, or maintenance procedures are not properly followed. Common fault causes include:

FaultPossible CauseSolution
Leakage from valve bodyImproper welding or gasket seatingInspect welds; replace gaskets; re-tighten connections
Stiff handle operationDebris in ball or seat, or insufficient lubricationDisassemble, clean components, lubricate moving parts
Actuator misalignmentHigh platform misinstallation or wearRealign actuator; check mounting bracket; replace if necessary
Seal wear or chemical damageExposure to incompatible fluidsReplace EPDM/FKM/PTFE seals with compatible materials
Flow blockageDebris or sediment inside valveFlush pipeline; inspect and clean internal components

Three-piece high platform locking handle welded ball valve


4. Upgrade Solutions

To enhance valve performance and extend service life, several upgrade solutions are recommended:

4.1 Automation Integration

  • Install pneumatic or electric actuators for remote operation

  • Integrate with SCADA or process control systems for automated flow management

4.2 Seal Material Upgrade

  • Replace standard EPDM seals with FKM or PTFE for higher temperature or chemical resistance

  • Use FDA-compliant seals for food and pharmaceutical applications

4.3 Protective Coatings

  • Apply anti-corrosion coatings for harsh chemical environments

  • Insulated jackets for temperature-sensitive fluids

4.4 Performance Optimization

  • Upgrade handle mechanism to locking safety handles with torque adjustment

  • Retrofit for full-bore or reduced-bore applications depending on process requirements


5. Technical Support and Service

5.1 Installation Assistance

  • Detailed installation manuals provided with each valve

  • On-site or remote technical guidance available

  • Ensure proper alignment, torque, and orientation during installation

5.2 Maintenance Support

  • Routine inspection schedules for seals, handles, and weld joints

  • Replacement kits with seals, gaskets, and fasteners readily available

  • Assistance with CIP/SIP cleaning procedures for sanitary applications

5.3 Troubleshooting Help

  • 24/7 technical consultation for operational issues

  • Remote guidance for fault diagnosis, actuator calibration, and flow adjustment


6. Performance Testing

To ensure reliability and compliance, each valve undergoes rigorous testing:

Test TypePurposeStandard/Procedure
Hydrostatic Pressure TestVerify body and seat sealing under pressureANSI/ASME B16.34
Leak TestEnsure zero leakage from body, stem, and seatsAPI 598
Torque TestValidate handle operation force and actuator compatibilityISO 5211
Temperature Cycle TestAssess material performance under thermal stressASTM F1545
Functional TestConfirm smooth operation and flow controlInternal QA procedure

6.1 Testing Benefits

  • Identifies manufacturing defects before delivery

  • Ensures consistent leak-free performance in all operating conditions

  • Guarantees operator safety and process reliability


7. Technical Specifications

ParameterSpecification
Valve TypeThree-piece high platform locking handle welded ball valve
MaterialSS304 / SS316L stainless steel
Seat MaterialEPDM, FKM, PTFE
ConnectionWelded ends or flanged options
ConfigurationFull-bore or reduced-bore
Size RangeDN15–DN150 (1/2"–6")
Operating PressurePN10–PN40
Temperature Range-20°C to 200°C
HandleLocking handle with torque adjustment
ActuationManual, pneumatic, electric
CertificationsISO9001, CE, 3A (sanitary options)
TestingHydrostatic, leak, torque, thermal cycle

8. Applications

8.1 Chemical Processing

  • Corrosive and high-temperature fluid pipelines

  • Precise flow control in multi-branch networks

8.2 Pharmaceutical & Biotechnology

  • Sterile liquid transfer in production pipelines

  • CIP/SIP compatible for hygienic processing

8.3 Food & Beverage

  • Milk, juice, beer, and syrup processing lines

  • Multi-directional flow management in clean-in-place systems

8.4 Industrial Utilities

  • Steam, water, and oil pipelines requiring high durability and leak-proof performance

  • Automation-ready applications for complex control systems


9. User Feedback

CustomerIndustryFeedback
ChemTech LtdChemical“Locking handle ensures safe operation in high-pressure lines.”
PharmaPlusPharmaceutical“High platform design makes actuator installation easy and efficient.”
BrewMaster CoBeverage“Three-piece construction allowed quick maintenance without pipeline removal.”
IndustrialFlow IncIndustrial“Reliable performance and leak-free operation under extreme conditions.”

10. Advantages

10.1 Robust and Durable

  • Welded three-piece design withstands high pressure and temperature

  • Stainless steel construction ensures long-term reliability

10.2 Safe and Precise

  • Locking handle prevents accidental operation

  • High platform facilitates actuator installation and safety

10.3 Flexible and Efficient

  • Suitable for manual and automated operations

  • Supports multi-directional flow control

10.4 Low Maintenance

  • Easy disassembly for inspection and seal replacement

  • Reduced downtime with quick-release components

10.5 Cost-Effective

  • Long service life reduces replacement frequency

  • Enhances operational safety and process efficiency


11. Conclusion

The three-piece high platform locking handle welded ball valve is a reliable, safe, and versatile solution for industrial, chemical, pharmaceutical, and sanitary pipelines. Its robust welded construction, high platform design, and locking handle provide durability, precise flow control, and operator safety. Combined with comprehensive technical support, upgrade options, and rigorous performance testing, this valve ensures efficient, leak-free, and maintenance-friendly operation. Ideal for modern pipelines requiring automation, high-pressure tolerance, and hygienic standards, it delivers long-term reliability and operational excellence.

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