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Pneumatic filter solenoid valve signal feedback fluorine butterfly valve

    Pneumatic filter solenoid valve signal feedback fluorine butterfly valve

    The Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve is a high-performance valve solution designed for precise flow control in corrosive environments. Featuring a fluorine lining (PTFE or PFA), this valve provides exceptional chemical resistance, making it ideal for industries dealing with aggressive fluids and gases, such as chemical processing, pharmaceuticals, and water treatment. The pneumatic actuation ensures fast, reliable operation, while the filter solenoid valve offers automated control and efficient signal feedback for real-time adjustments. The butterfly val...
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pneumatic filters, solenoid valves, signal feedbacks andFluorine-lined butterfly valveare common components in industrial fluid control systems, each playing different roles and often working together to achieve precise fluid control. Here's a brief description of these components:

  1. Pneumatic filters: Used to remove impurities and particulates from compressed air to protect downstream equipment from contamination and damage. Filters can extend the service life of pneumatic equipment and ensure the stable operation of the system.

  2. Solenoid valve: It is a switchgear that controls the flow of fluids through electromagnetic action. Solenoid valves are commonly used to control the flow direction, flow, or pressure of gases for automated control. In pneumatic systems, solenoid valves are often used to control the actions of actuators such as cylinders and air motors.

  3. Signal Feedback: Used to monitor and feedback the status or parameters of a fluid system, such as pressure, flow, temperature, etc. The feedback device is typically connected to the control system and transmits real-time data to the controller for monitoring and adjustment.

  4. Fluorine-lined butterfly valve: It is a special butterfly valve, and its key components such as valve body and valve plate use fluoroplastic (such as PTFE) as the lining material. Because fluoroplastics have excellent corrosion resistance, fluorine-lined butterfly valves are particularly suitable for dealing with corrosive media, such as acids, alkalis, etc. The butterfly valve itself has the characteristics of simple structure, light operation, and small flow resistance, and is often used for cutting, regulating, and diverting fluids.

In industrial automation systems, these components are often used in combination to achieve precise fluid control. For example, pneumatic filters protect solenoid valves from contamination, solenoid valves are used to control the opening and closing of fluorine-lined butterfly valves, and signal feedbacks provide real-time system status information. This combination provides efficient, reliable, and safe fluid control solutions.

It should be noted that the specific equipment selection and configuration should be determined based on actual application scenarios and fluid characteristics. At the same time, during the installation, use and maintenance, relevant technical specifications and safety operating procedures should be followed to ensure the normal operation and safety of the system. pneumatic filters, solenoid valves, signal feedbacks andFluorine-lined butterfly valveare common components in industrial fluid control systems, each playing different roles and often working together to achieve precise fluid control. Here's a brief description of these components:

  1. Pneumatic filters: Used to remove impurities and particulates from compressed air to protect downstream equipment from contamination and damage. Filters can extend the service life of pneumatic equipment and ensure the stable operation of the system.

  2. Solenoid valve: It is a switchgear that controls the flow of fluids through electromagnetic action. Solenoid valves are commonly used to control the flow direction, flow, or pressure of gases for automated control. In pneumatic systems, solenoid valves are often used to control the actions of actuators such as cylinders and air motors.

  3. Signal Feedback: Used to monitor and feedback the status or parameters of a fluid system, such as pressure, flow, temperature, etc. The feedback device is typically connected to the control system and transmits real-time data to the controller for monitoring and adjustment.

  4. Fluorine-lined butterfly valve: It is a special butterfly valve, and its key components such as valve body and valve plate use fluoroplastic (such as PTFE) as the lining material. Because fluoroplastics have excellent corrosion resistance, fluorine-lined butterfly valves are particularly suitable for dealing with corrosive media, such as acids, alkalis, etc. The butterfly valve itself has the characteristics of simple structure, light operation, and small flow resistance, and is often used for cutting, regulating, and diverting fluids.

In industrial automation systems, these components are often used in combination to achieve precise fluid control. For example, pneumatic filters protect solenoid valves from contamination, solenoid valves are used to control the opening and closing of fluorine-lined butterfly valves, and signal feedbacks provide real-time system status information. This combination provides efficient, reliable, and safe fluid control solutions.

It should be noted that the specific equipment selection and configuration should be determined based on actual application scenarios and fluid characteristics. At the same time, during the installation, use and maintenance, relevant technical specifications and safety operating procedures should be followed to ensure the normal operation and safety of the system. pneumatic filters, solenoid valves, signal feedbacks andFluorine-lined butterfly valveare common components in industrial fluid control systems, each playing different roles and often working together to achieve precise fluid control. Here's a brief description of these components:

  1. Pneumatic filters: Used to remove impurities and particulates from compressed air to protect downstream equipment from contamination and damage. Filters can extend the service life of pneumatic equipment and ensure the stable operation of the system.

  2. Solenoid valve: It is a switchgear that controls the flow of fluids through electromagnetic action. Solenoid valves are commonly used to control the flow direction, flow, or pressure of gases for automated control. In pneumatic systems, solenoid valves are often used to control the actions of actuators such as cylinders and air motors.

  3. Signal Feedback: Used to monitor and feedback the status or parameters of a fluid system, such as pressure, flow, temperature, etc. The feedback device is typically connected to the control system and transmits real-time data to the controller for monitoring and adjustment.

  4. Fluorine-lined butterfly valve: It is a special butterfly valve, and its key components such as valve body and valve plate use fluoroplastic (such as PTFE) as the lining material. Because fluoroplastics have excellent corrosion resistance, fluorine-lined butterfly valves are particularly suitable for dealing with corrosive media, such as acids, alkalis, etc. The butterfly valve itself has the characteristics of simple structure, light operation, and small flow resistance, and is often used for cutting, regulating, and diverting fluids.

In industrial automation systems, these components are often used in combination to achieve precise fluid control. For example, pneumatic filters protect solenoid valves from contamination, solenoid valves are used to control the opening and closing of fluorine-lined butterfly valves, and signal feedbacks provide real-time system status information. This combination provides efficient, reliable, and safe fluid control solutions.

It should be noted that the specific equipment selection and configuration should be determined based on actual application scenarios and fluid characteristics. At the same time, during the installation, use and maintenance, relevant technical specifications and safety operating procedures should be followed to ensure the normal operation and safety of the system.


Technical Scope

  • Temperature range: 0°C~150°C.

  • Working pressure: vacuum ~16Mpa (20°C)

  • Applicable fluids: can convey extremely strong chemically corrosive media, can withstand high temperature, vacuum resistance, wear resistance, and can be anti-static.

  • Application field: used in injections, vaccines, food hygiene, beverages, pharmaceuticals, chemical chemicals, biology, lithium batteries, semiconductor engineering and other industries.

  • Compliant with standards: Meets FDA and USP certifications.

Fluorine-lined valves, also known as fluoroplastic-lined corrosion-resistant valves, are made of PTFE or PFA (or profiles processed) by molding (or inlaying) on the inner wall of steel or iron valve pressure bearings (the same method is applicable to the lining of various pressure vessels and pipeline accessories) or the outer surface of valve linings, and using its unique properties in strong corrosion resistance media to make various valves and pressure vessels.
 

Fluorine-lined valves can use lining process for all the places that can be reached by the medium in the valve body, and the lining materials are generally made of fluoroplastics such as FEP (F46) and PCTFE (F3), which can be applied to various concentrations of sulfuric acid, hydrochloric acid, hydrofluoric acid, aqua regia and various organic acids, strong acids, strong oxidants and other corrosive media and other pipelines. However, fluorine-lined valves are limited by temperature, only suitable for mediums between -50°C~150°C, please consult our customer service for details.

Valves that can be made lined with fluorine plastics include: fluorine-lined butterfly valves,Fluorine-lined ball valves, fluorine-lined globe valve,Fluorine-lined diaphragm valves, fluorine-lined gate valves, fluorine-lined plug valves,Fluorine-lined pipe fittingsFluorine-lined jointsetc., and accessories include (electric, pneumatic, electromagnetic, explosion-proof, filtering, adjustment, remote automatic control and other functions).


Properties of PTFE-polytetrafluoroethylene
High temperature resistanceThe operating temperature is up to 250°C
Resistant to low temperaturesIt has good mechanical toughness and maintains an elongation of 5% even when the temperature drops to -196°C
It is non-toxicIt has physiological inertness and has no adverse reactions as artificial blood vessels and organs implanted in the body for a long time
Mechanical propertiesIt is the smallest surface tension in solid materials, does not adhere to any substance, and its friction coefficient is extremely small, only 1/5 of polyethylene, which is an important feature of perfluorocarbon surfaces. Because the intermolecular force of the fluorocarbon-carbon chain is extremely low, PTFE is non-stick
Excellent insulation performanceA thick layer of newspaper film is enough to resist 1500V high voltage,
Chemical and weather resistanceTeflon is virtually immune to any chemical agents except molten alkali metals. For example, when boiled in concentrated sulfuric acid, nitric acid, hydrochloric acid, or even aqua regia, its weight and properties do not change, and it is almost insoluble in all solvents, and is only slightly soluble in perankanes (about 0.1g/100g) above 300°C.
Excellent weather resistanceIt does not absorb moisture, is non-combustible, is extremely stable to oxygen and ultraviolet rays, and has the best aging life among plastics
Electrical performanceTeflon has low dielectric constant and dielectric loss over a wide frequency range, as well as high breakdown voltage, volumetric resistivity, and arc resistance




Model representation method
WH-600—Q1—C1—F—16—P—25—D1—B—W2—B2—L
>1. Weiheng brand>2. Drive mode>3. Valve body type>4. Connection method>5. Sealing material>6. Nominal pressure>7. Valve body material>8. Nominal diameter>9. Control mode>10. Explosion-proof level—20~150℃>12. Accessory options>13. Three flows
1~7 mandatory options, 8~13 optional




1 codename
5 codenameSealed material10 codeExplosion-proof rating
WHWeiheng brandFPTFEBExdIl BT4 Gb explosionproof and explosion-proof type


PPLPara-polyphenyleneBZExdllCT5 Gb explosion-proof and explosion-proof type
2 codenameDrive modeHMetal hard sealBCExdll CT6 Gb explosionproof and explosion-proof type
600Pneumatic actuator seriesYcemented carbideBMExmbllT4 Gb cast explosion-proof type
900Electric actuator systemX1Ding Qing rubber NBRBAExiall CT6Ga intrinsically safe and explosion-proof
2001Column plastic actuator angle seat valve seriesX2Natural rubber NR

2002Stainless steel actuator angle seat valve seriesX3EPDM11 codenamesMedium temperature


X4Viton rubber FPMW1-20-80C
3 codenameBody typeX5Food grade silicone rubber SIW2-20-150C
Q1Two-way valveF46Fully lined polyperfluoroethylene FEPW3-20-250C
Q2Three-way valvePFAFully lined with soluble PTFE PFAW4-29-425C
Q3Four-way valveF4Fully lined PTFEW5-29-650C
Q4Stationary ball valveNnylonW6-196-60C
Q5V-ballTCLined ceramic............
Q6Low profile ball valveJRubber liningIt has a special temperature that can be designed and manufactured according to customer requirements
Q7Sanitary grade ball valvesPEEKPolyether ether ketone

Q8Plastic ball valvesWWhen the ring12 codenamesAccessory selection
Q9High Vacuum Ball Valve............B12-position, 3-way solenoid valve
Q10Fluorine ball valve in the whole villageOther special sealing materials can be designed and manufactured according to customer requirementsB22-position 5-way solenoid valve
Q11Cryogenic ball valves

B32-position 3-way explosion-proof solenoid valve
Q12Insulated ball valve6 codenameNominal pressureB42-position 5-way explosion-proof solenoid valve
Q13Eccentric hemispherical valve............B5Filter pressure reducing valve
Q14Tank bottom valve

B6Limit switch
Q15Ceramic ball valves7 codenameBody materialB7Explosion-proof limit switch
D1Centerline soft-sealed butterfly valveQDuctile iron HT200B8Hand manipulation mechanism
D23. Eccentric butterfly valveCcarbon steelB9Locator
D3Sanitary Butterfly ValvePStainless steel 304............
D4Plastic butterfly valveRStainless steel 316

D5Ventilation butterfly valvePLStainless steel 304L13 codenamesThree flows
D6Fluorine butterfly valve in the whole villageRLStainless steel 316LLTee L-type BC switching
D7High vacuum butterfly valveUPVC UPVCT1Tee T-type C-port switch
D8Powder butterfly valvePPReinforced polypropylene RPPT2Tee T-type AB switching
Z1Gate valveLAluminum alloyT3Tee T-type AC switching
Z2Knife gate valve............T4Tee T-type B-port switch
J1Globe valveOther special valve body materials can be designed and manufactured according to customer requirements

J2Bellows cut stop valve



J3Angle seat valve8 codenameIt is called the path

F1Upward expansion discharge valve............

F2Downward discharge valve



Other special valve body materials can be designed and manufactured according to customer requirements9 codeControl mode



ZStandard switch type

4 codenamesConnectionT1Integral switching type

C1Female threadT2Overall adjustment

C2By orderT3RS485 bus type

C3Male threadD1Double acting

C4flangeD2Double-acting adjustment type

C5KF vacuum chuckE1Uni-acting normally closed

C6weldE2Single-acting normally closed regulation type

C7Pair clipE3Single-acting and always open

C8ClampsE4Single-acting normally open adjustment type


Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve: A Comprehensive Guide

Introduction

The Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve is an advanced valve designed to control the flow of fluids in various industrial applications. Combining the precision of pneumatic control with the chemical resistance of fluorine, this valve offers superior performance in challenging environments. Its signal feedback system ensures precise operation, while its energy-efficient design helps reduce operational costs.

This guide will cover the key features, technical specifications, installation instructions, and warranty policy for this high-performance valve, making it a valuable resource for industries such as chemical processing, pharmaceuticals, and oil & gas.

Key Features and Advantages

Energy Efficiency

One of the standout features of the Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve is its energy-saving design. It reduces energy consumption by optimizing airflow and providing precise control over fluid systems. The valve's pneumatic actuator requires less energy than traditional electric actuators, offering a greener, cost-effective alternative for many industrial applications.

Durability and Chemical Resistance

The fluorine lining provides unmatched resistance to corrosion and chemical degradation, making the valve ideal for handling aggressive chemicals and acids. This durable lining ensures long-term reliability, reducing the need for frequent maintenance and replacements.

Signal Feedback for Precision

Equipped with a signal feedback system, this valve allows for real-time monitoring of valve position. This ensures that the valve responds quickly and accurately to control signals, providing a highly efficient flow control solution.

Space-Saving Design

The butterfly valve design provides a compact, lightweight solution that allows for installation in tight spaces. This makes it ideal for systems with limited space, such as skid-mounted systems or compact piping setups.

Technical Specifications

SpecificationValue
Valve TypePneumatic Butterfly Valve
Body MaterialStainless Steel, Carbon Steel
Lining MaterialFluoropolymer (PTFE, PFA)
Actuation TypePneumatic (Solenoid)
Flow ControlOn/Off and Modulating
Pressure Range0.5 to 16 MPa
Temperature Range-20°C to 180°C
Size Range2 to 24 inches
End ConnectionFlanged, Threaded
Signal FeedbackYes
ApplicationChemical Processing, Water Treatment, Food & Beverage
Energy SavingYes

Energy-Saving Standards

Regulatory Compliance

The Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve complies with international energy efficiency standards, including ISO 50001 and local environmental regulations. Its design maximizes energy use, minimizing air consumption while maintaining reliable performance.

Optimized Pneumatic Control

The valve's pneumatic actuator uses compressed air efficiently, requiring less energy for operation compared to electric counterparts. This results in reduced energy consumption and operational costs for businesses.

Flow Control and Energy Efficiency

The ability to modulate flow ensures that the valve can adjust to changing system demands without excessive energy waste. By accurately controlling the opening and closing of the valve, it optimizes fluid flow to match process requirements.

Reduced Carbon Footprint

Due to its low energy consumption and durability, this valve contributes to reducing the carbon footprint of industrial operations. It is a sustainable solution for industries looking to minimize their environmental impact.

Pneumatic filter solenoid valve signal feedback fluorine butterfly valve

Installation Instructions

Proper installation of the Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve is crucial for optimal performance and longevity. Follow these detailed steps for installation:

1. Preparing for Installation

  • Inspect the Valve: Before installation, inspect the valve to ensure there is no damage during shipping. Check the fluorine lining for any cracks or wear.

  • System Shutdown: Ensure that the fluid system is depressurized and isolated before beginning installation.

  • Clean the Piping: Clean the piping to remove any debris, dirt, or contaminants that may affect valve operation.

2. Valve Orientation

  • The valve can be installed in any orientation (horizontal or vertical), but it is recommended to install the valve with the actuator positioned vertically upwards to ensure optimal drainage and performance.

3. Mounting the Valve

  • Flanged Connections: If using flanged connections, ensure that the flanges are aligned with the valve’s flange holes.

  • Threaded Connections: For threaded connections, apply a suitable thread sealant to prevent leaks and ensure a tight seal.

4. Pneumatic Connections

  • Connect the solenoid actuator to the pneumatic system. Ensure that the air supply is clean, dry, and filtered to prevent contamination of the valve actuator.

  • Signal Feedback Wiring: Connect the valve's signal feedback system to the control system to allow for precise monitoring and control of valve position.

5. Testing the Installation

  • Leak Testing: Once installed, perform a pressure test to check for leaks at all connection points.

  • Operational Testing: Open and close the valve multiple times to ensure smooth operation and responsiveness to control signals.

  • Calibration: Calibrate the signal feedback system to ensure accurate reporting of valve position.

Warranty Policy

Standard Warranty

The Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve comes with a 2-year warranty from the date of purchase. This warranty covers any defects in material or workmanship under normal operating conditions.

Warranty Coverage

  • Valve Body and Lining: The fluorine lining and valve body are covered for defects in materials or manufacturing faults.

  • Actuation System: The pneumatic actuator and solenoid valve are covered for defects in materials or failure during operation.

Exclusions

The warranty does not cover:

  • Damage caused by improper installation or misuse.

  • Wear and tear of seals, gaskets, or other consumable parts.

  • Damage due to chemical contamination or exposure to extreme conditions beyond the recommended operating range.

Warranty Claim Process

To initiate a warranty claim, please contact the manufacturer’s support team with the following information:

  • Product Serial Number

  • Proof of Purchase

  • Description of the issue

A replacement valve or repair will be provided based on the assessment of the warranty claim.

Applications

The Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve is widely used in industries where precise flow control and chemical resistance are essential. Some common applications include:

1. Chemical Processing

  • Used for controlling aggressive chemicals, acids, and solvents in industrial pipelines.

2. Water Treatment

  • Ideal for controlling flow in water treatment plants, where precise flow regulation is crucial.

3. Food and Beverage

  • Suitable for handling fluids in food production lines that require non-contaminating, sanitary valve solutions.

4. Pharmaceutical

  • Critical in pharmaceutical manufacturing where contamination-free operation is necessary.

Conclusion

The Pneumatic Filter Solenoid Valve Signal Feedback Fluorine Butterfly Valve is a cutting-edge solution for industries requiring precision, energy efficiency, and durability. Its unique features, including signal feedback for precise control, fluorine lining for chemical resistance, and energy-saving design, make it an ideal choice for a wide range of applications.

By following proper installation procedures and adhering to maintenance protocols, this valve can provide long-lasting performance with minimal operational costs. With its excellent warranty policy, it offers peace of mind to businesses in high-demand industries.

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