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Pneumatic handwheel two-drive tank bottom valve

    Pneumatic handwheel two-drive tank bottom valve

    The Pneumatic Handwheel Two-Drive Tank Bottom Valve is a high-performance industrial valve designed for precise control of fluid flow at the base of storage tanks. Equipped with a dual-drive system combining pneumatic actuation and manual handwheel operation, it ensures flexible, reliable control even in emergency situations. Constructed from durable stainless steel and high-quality sealing materials, this valve delivers corrosion resistance, leak-proof performance, and long service life. Ideal for chemical processing, water treatment, food and beverage, and pharmaceutical industries, it enhan...
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The pneumatic handwheel tank bottom valve is a highly clean, hygienic and non-retention diaphragm valve, which is mainly used in industrial fields such as biopharmaceuticals or food processing. It is installed at the bottom of the container equipment to empty the material inside the container and ensure that it does not become trapped inside the valve chamber. When a cleaning or opening task is required, the stem can be driven upward by manually rotating the handwheel or driving the pneumatic control actuator, so that the valve forms a conduction state. In addition, the ZMQF/ZSQF series pneumatic kettle bottom valve adopts an integrated DC structure, and the valve body is a streamlined unobstructed flow channel, which ensures smooth wear resistance, small flow resistance, and no dead ends.


A pneumatic handwheel tank bottom valve is a specialized type of valve primarily used in industrial sectors such as biopharmaceuticals or food processing. This valve is installed at the bottom of the container equipment and is responsible for draining the material inside the container to ensure that the material does not remain inside the valve.
 

In terms of working principle, when cleaning or opening tasks are required, the valve stem can be driven upward by manually rotating the handwheel or driving the pneumatic control actuator, so that the valve forms a conduction state. This design can effectively eliminate the residue phenomenon of process media usually at the outlet of the container, and realize the function of emptying and draining.

It is worth mentioning that the bottom valves (including pneumatic handwheel tank bottom valves) are welded or flanged to the bottom of the reactor or storage tank and other vessels with the help of the bottom flange (flange) of the valve. Because its valve body is a streamlined unobstructed flow channel, it ensures smooth wear resistance, small flow resistance, and no dead ends.


The advantages of pneumatic handwheel tank bottom valves include:

  • It can realize proportional adjustment to meet the needs of various working conditions.

  • The 35-degree installation orientation is adopted, so that the material discharge has a self-cleaning function, and the space is more convenient for equipment maintenance.

  • The streamlined unobstructed flow channel design in the valve ensures smooth wear resistance, small flow resistance, and no dead ends.
     

However, there are some disadvantages to this valve:

  • The cost is relatively high due to the need for pneumatic actuators and control systems.

  • Maintenance costs are also higher, as it requires regular maintenance and overhaul.

  • The pneumatic drive mode makes it highly dependent on the air source.

A pneumatic handwheel tank bottom valve is a specialized type of valve primarily used in industrial sectors such as biopharmaceuticals or food processing. This valve is installed at the bottom of the container equipment and is responsible for draining the material inside the container to ensure that the material does not remain inside the valve.
 

In terms of working principle, when cleaning or opening tasks are required, the valve stem can be driven upward by manually rotating the handwheel or driving the pneumatic control actuator, so that the valve forms a conduction state. This design can effectively eliminate the residue phenomenon of process media usually at the outlet of the container, and realize the function of emptying and draining.
 

It is worth mentioning that the bottom valves (including pneumatic handwheel tank bottom valves) are welded or flanged to the bottom of the reactor or storage tank and other vessels with the help of the bottom flange (flange) of the valve. Because its valve body is a streamlined unobstructed flow channel, it ensures smooth wear resistance, small flow resistance, and no dead ends.


Model representation method
WH-600—Q1—C1—F—16—P—25—D1—B—W2—B2—L
>1. Weiheng brand>2. Drive mode>3. Valve body type>4. Connection method>5. Sealing material>6. Nominal pressure>7. Valve body material>8. Nominal diameter>9. Control mode>10. Explosion-proof level—20~150℃>12. Accessory options>13. Three flows
1~7 mandatory options, 8~13 optional


1 codename
5 codenameSealed material10 codeExplosion-proof rating
WHWeiheng brandFPTFEBExdIl BT4 Gb explosionproof and explosion-proof type


PPLPara-polyphenyleneBZExdllCT5 Gb explosion-proof and explosion-proof type
2 codenameDrive modeHMetal hard sealBCExdll CT6 Gb explosionproof and explosion-proof type
600Pneumatic actuator seriesYcemented carbideBMExmbllT4 Gb cast explosion-proof type
900Electric actuator systemX1Ding Qing rubber NBRBAExiall CT6Ga intrinsically safe and explosion-proof
2001Column plastic actuator angle seat valve seriesX2Natural rubber NR

2002Stainless steel actuator angle seat valve seriesX3EPDM11 codenamesMedium temperature


X4Viton rubber FPMW1-20-80C
3 codenameBody typeX5Food grade silicone rubber SIW2-20-150C
Q1Two-way valveF46Fully lined polyperfluoroethylene FEPW3-20-250C
Q2Three-way valvePFAFully lined with soluble PTFE PFAW4-29-425C
Q3Four-way valveF4Fully lined PTFEW5-29-650C
Q4Stationary ball valveNnylonW6-196-60C
Q5V-ballTCLined ceramic............
Q6Low profile ball valveJRubber liningIt has a special temperature that can be designed and manufactured according to customer requirements
Q7Sanitary grade ball valvesPEEKPolyether ether ketone

Q8Plastic ball valvesWWhen the ring12 codenamesAccessory selection
Q9High Vacuum Ball Valve............B12-position, 3-way solenoid valve
Q10Fluorine ball valve in the whole villageOther special sealing materials can be designed and manufactured according to customer requirementsB22-position 5-way solenoid valve
Q11Cryogenic ball valves

B32-position 3-way explosion-proof solenoid valve
Q12Insulated ball valve6 codenameNominal pressureB42-position 5-way explosion-proof solenoid valve
Q13Eccentric hemispherical valve............B5Filter pressure reducing valve
Q14Tank bottom valve

B6Limit switch
Q15Ceramic ball valves7 codenameBody materialB7Explosion-proof limit switch
D1Centerline soft-sealed butterfly valveQDuctile iron HT200B8Hand manipulation mechanism
D23. Eccentric butterfly valveCcarbon steelB9Locator
D3Sanitary Butterfly ValvePStainless steel 304............
D4Plastic butterfly valveRStainless steel 316

D5Ventilation butterfly valvePLStainless steel 304L13 codenamesThree flows
D6Fluorine butterfly valve in the whole villageRLStainless steel 316LLTee L-type BC switching
D7High vacuum butterfly valveUPVC UPVCT1Tee T-type C-port switch
D8Powder butterfly valvePPReinforced polypropylene RPPT2Tee T-type AB switching
Z1Gate valveLAluminum alloyT3Tee T-type AC switching
Z2Knife gate valve............T4Tee T-type B-port switch
J1Globe valveOther special valve body materials can be designed and manufactured according to customer requirements

J2Bellows cut stop valve



J3Angle seat valve8 codenameIt is called the path

F1Upward expansion discharge valve............

F2Downward discharge valve



Other special valve body materials can be designed and manufactured according to customer requirements9 codeControl mode



ZStandard switch type

4 codenamesConnectionT1Integral switching type

C1Female threadT2Overall adjustment

C2By orderT3RS485 bus type

C3Male threadD1Double acting

C4flangeD2Double-acting adjustment type

C5KF vacuum chuckE1Uni-acting normally closed

C6weldE2Single-acting normally closed regulation type

C7Pair clipE3Single-acting and always open

C8ClampsE4Single-acting normally open adjustment type

Pneumatic Handwheel Two-Drive Tank Bottom Valve: Complete Guide

Introduction

The Pneumatic Handwheel Two-Drive Tank Bottom Valve is a specialized industrial valve designed to manage fluid flow at the base of storage tanks. Featuring a dual-drive mechanism, it combines pneumatic automation with manual handwheel operation, offering flexibility, reliability, and safety. Its stainless steel construction ensures durability, corrosion resistance, and long service life, making it suitable for chemical processing, water treatment, food and beverage, and pharmaceutical industries.

This guide provides detailed information on energy efficiency standards, installation procedures, troubleshooting, and daily maintenance, optimized for Google SEO and industrial B2B platforms.


Key Features and Benefits

FeatureDescriptionBenefit
Dual-drive mechanismPneumatic actuator with manual handwheel backupEnsures uninterrupted operation even during power or pneumatic failure
Stainless steel construction304 or 316 stainless steel bodyHigh corrosion resistance and long service life
Bottom valve designTank bottom installationOptimizes fluid drainage and reduces residue
Leak-proof sealingHigh-quality PTFE or reinforced sealsMaintains system integrity and prevents leakage
Wide operational rangeSuitable for various fluids and temperaturesVersatile for multiple industrial applications

Benefits Overview:

  1. Operational Flexibility: Pneumatic automation with manual override.

  2. Safety: Handwheel allows emergency operation.

  3. Durability: Resistant to corrosion and wear.

  4. Efficiency: Optimized tank drainage reduces waste.


Technical Specifications

ParameterSpecification
Valve TypePneumatic handwheel two-drive tank bottom valve
MaterialStainless Steel 304/316
Seat MaterialPTFE / Reinforced PTFE
ActuationPneumatic with manual handwheel override
Operating PressureUp to 16 bar
Temperature Range-20°C to 150°C
Signal FeedbackOptional open/close position sensor
Connection TypeFlanged (ANSI/DIN/JIS)
Size RangeDN50 – DN300

Pneumatic handwheel two-drive tank bottom valve

Energy Efficiency Standards

The Pneumatic Handwheel Two-Drive Tank Bottom Valve is designed to meet modern energy efficiency and sustainability standards:

  1. Optimized Pneumatic Actuator: Reduces air consumption and operational cost.

  2. Leak-Free Design: Minimizes energy loss due to leakage.

  3. Durable Seals: Extend maintenance intervals, reducing downtime and energy usage.

  4. Automation Ready: Compatible with industrial control systems for smart energy management.

Implementing these valves in industrial setups ensures compliance with energy efficiency regulations and reduces the overall carbon footprint of fluid control systems.


Installation Guidelines

Pre-Installation Checks

  • Verify that the tank bottom flange dimensions match the valve specifications.

  • Ensure the pneumatic system is operational and properly regulated.

  • Inspect seals and handwheel assembly for damage.

Installation Steps

  1. Positioning: Align the valve with the tank bottom flange.

  2. Flange Bolting: Secure using appropriate bolts, washers, and torque specifications.

  3. Pneumatic Connection: Attach air supply line to the actuator.

  4. Signal Feedback Wiring: Connect sensors if installed.

  5. Manual Check: Rotate handwheel to confirm free operation before applying pressure.

Installation Diagram (Example)

       Tank Outlet
           │
           │
      ┌───────────┐
      │   Valve   │ ← Pneumatic actuator + handwheel
      └───────────┘
           │
        Tank Drain

Troubleshooting and Fault Analysis

IssuePossible CauseSolution
Valve not openingPneumatic actuator failureCheck air supply, actuator connections, or replace actuator
Manual operation difficultHandwheel jammed or corrosionClean, lubricate, or replace handwheel components
Leakage at flangeLoose bolts or damaged gasketTighten bolts or replace flange gasket
Incomplete valve closureWorn seat or debrisInspect and replace valve seat, clean internal components
Signal feedback errorWiring or sensor malfunctionInspect wiring, recalibrate or replace sensor

Daily Maintenance

Proper maintenance routines ensure long-term reliability:

  1. Weekly

    • Inspect pneumatic connections for leaks.

    • Rotate handwheel to ensure free movement.

  2. Monthly

    • Check flange bolts for proper torque.

    • Inspect valve body and seals for corrosion or wear.

  3. Quarterly

    • Lubricate moving parts as recommended by the manufacturer.

    • Test pneumatic actuation response and signal feedback (if installed).

  4. Annually

    • Disassemble valve for a complete internal inspection.

    • Replace worn seals, gaskets, or components as needed.


Storage Conditions

To maintain valve performance before installation:

  • Environment: Store in a dry, temperature-controlled area.

  • Protection: Keep in original packaging to prevent dust, moisture, or mechanical damage.

  • Handling: Support valve body during lifting; avoid flange deformation.

  • Pre-Use Inspection: Check actuator, handwheel, and seals for damage or contamination.


Application Scenarios

The Pneumatic Handwheel Two-Drive Tank Bottom Valve is ideal for:

  • Chemical Plants: Safe drainage of corrosive liquids.

  • Water Treatment Facilities: Controlled discharge of process water.

  • Food & Beverage Industry: Hygienic and precise fluid handling.

  • Pharmaceutical Manufacturing: Leak-proof tank drainage in sterile processes.

Its dual-drive mechanism ensures reliable operation, even during power or pneumatic system failures, making it an excellent choice for critical applications.


Conclusion

The Pneumatic Handwheel Two-Drive Tank Bottom Valve offers versatility, reliability, and efficiency for industrial tank systems. Its stainless steel construction, leak-proof design, and dual-drive mechanism provide safe and uninterrupted operation. Proper installation, maintenance, and storage ensure long-term performance, while its energy-efficient design aligns with modern sustainability standards. This valve is the ideal solution for industries requiring precise, safe, and automated fluid control at tank bottoms.

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