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Pneumatic signal feedback three-piece flange ball valve

    Pneumatic signal feedback three-piece flange ball valve

    The Pneumatic Signal Feedback Three-Piece Flange Ball Valve is engineered for precise and reliable flow control in industrial applications. Its three-piece flange design ensures easy installation, maintenance, and disassembly, reducing downtime and operational costs. Equipped with a pneumatic signal feedback system, this valve provides real-time position monitoring, enabling accurate automation and enhanced safety. Constructed from high-quality stainless steel, it offers excellent corrosion resistance and durability for long-term performance. Ideal for industries such as oil and gas, chemical...
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Pneumatic Signal Feedback Three-Piece Flange Ball Valve is a valve with pneumatic signal feedback function, which adopts a three-piece flange structure and ball valve design.


Here is some basic information about this valve:

Pneumatic Signal Feedback:This valve is equipped with a pneumatic signal feedback, which can feed back the valve's opening status or other parameters to the control system in the form of a barometric pressure signal. By receiving pneumatic signals, the operating status of the valve can be monitored in real time, achieving remote monitoring and automatic control.


Three-piece flange structure:This valve adopts a three-piece flange structure, consisting of three main parts: valve body, valve seat and valve cover. The three-piece flange structure has high strength and stability, which can ensure the reliable operation of the valve under severe working conditions such as high pressure and high temperature.


Flange Ball Valve Design:Ball valves are a common type of valve with the advantages of low fluid resistance, good sealing performance, and quick switching. By combining ball valves with flange structures, the sealing performance and reliability of valves can be further improved.


Scope of application:The pneumatic signal feedback three-piece flange ball valve is suitable for various industrial fields that require remote monitoring and automation control, such as chemical, petroleum, pharmaceutical, etc. It can be used to control the flow, pressure, and flow direction of gases, liquids, and other media, and can be customized according to actual needs.


Pneumatic Signal Feedback Three-Piece Flange Ball Valve is a valve that combines pneumatic signal feedback, three-piece flange structure, and ball valve design, with high strength, stability, and sealing performance, making it suitable for fluid control needs in various industrial fields.

Model representation method
WH-600—Q1—C1—F—16—P—25—D1—B—W2—B2—L
>1. Weiheng brand>2. Drive mode>3. Valve body type>4. Connection method>5. Sealing material>6. Nominal pressure>7. Valve body material>8. Nominal diameter>9. Control mode>10. Explosion-proof level—20~150℃>12. Accessory options>13. Three flows
1~7 mandatory options, 8~13 optional


1 codename
5 codenameSealed material10 codeExplosion-proof rating
WHWeiheng brandFPTFEBExdIl BT4 Gb explosionproof and explosion-proof type


PPLPara-polyphenyleneBZExdllCT5 Gb explosion-proof and explosion-proof type
2 codenameDrive modeHMetal hard sealBCExdll CT6 Gb explosionproof and explosion-proof type
600Pneumatic actuator seriesYcemented carbideBMExmbllT4 Gb cast explosion-proof type
900Electric actuator systemX1Ding Qing rubber NBRBAExiall CT6Ga intrinsically safe and explosion-proof
2001Column plastic actuator angle seat valve seriesX2Natural rubber NR

2002Stainless steel actuator angle seat valve seriesX3EPDM11 codenamesMedium temperature


X4Viton rubber FPMW1-20-80C
3 codenameBody typeX5Food grade silicone rubber SIW2-20-150C
Q1Two-way valveF46Fully lined polyperfluoroethylene FEPW3-20-250C
Q2Three-way valvePFAFully lined with soluble PTFE PFAW4-29-425C
Q3Four-way valveF4Fully lined PTFEW5-29-650C
Q4Stationary ball valveNnylonW6-196-60C
Q5V-ballTCLined ceramic............
Q6Low profile ball valveJRubber liningIt has a special temperature that can be designed and manufactured according to customer requirements
Q7Sanitary grade ball valvesPEEKPolyether ether ketone

Q8Plastic ball valvesWWhen the ring12 codenamesAccessory selection
Q9High Vacuum Ball Valve............B12-position, 3-way solenoid valve
Q10Fluorine ball valve in the whole villageOther special sealing materials can be designed and manufactured according to customer requirementsB22-position 5-way solenoid valve
Q11Cryogenic ball valves

B32-position 3-way explosion-proof solenoid valve
Q12Insulated ball valve6 codenameNominal pressureB42-position 5-way explosion-proof solenoid valve
Q13Eccentric hemispherical valve............B5Filter pressure reducing valve
Q14Tank bottom valve

B6Limit switch
Q15Ceramic ball valves7 codenameBody materialB7Explosion-proof limit switch
D1Centerline soft-sealed butterfly valveQDuctile iron HT200B8Hand manipulation mechanism
D23. Eccentric butterfly valveCcarbon steelB9Locator
D3Sanitary Butterfly ValvePStainless steel 304............
D4Plastic butterfly valveRStainless steel 316

D5Ventilation butterfly valvePLStainless steel 304L13 codenamesThree flows
D6Fluorine butterfly valve in the whole villageRLStainless steel 316LLTee L-type BC switching
D7High vacuum butterfly valveUPVC UPVCT1Tee T-type C-port switch
D8Powder butterfly valvePPReinforced polypropylene RPPT2Tee T-type AB switching
Z1Gate valveLAluminum alloyT3Tee T-type AC switching
Z2Knife gate valve............T4Tee T-type B-port switch
J1Globe valveOther special valve body materials can be designed and manufactured according to customer requirements

J2Bellows cut stop valve



J3Angle seat valve8 codenameIt is called the path

F1Upward expansion discharge valve............

F2Downward discharge valve



Other special valve body materials can be designed and manufactured according to customer requirements9 codeControl mode



ZStandard switch type

4 codenamesConnectionT1Integral switching type

C1Female threadT2Overall adjustment

C2By orderT3RS485 bus type

C3Male threadD1Double acting

C4flangeD2Double-acting adjustment type

C5KF vacuum chuckE1Uni-acting normally closed

C6weldE2Single-acting normally closed regulation type

C7Pair clipE3Single-acting and always open

C8ClampsE4Single-acting normally open adjustment type

Pneumatic Signal Feedback Three-Piece Flange Ball Valve: Comprehensive Guide

Introduction

The Pneumatic Signal Feedback Three-Piece Flange Ball Valve is a high-performance industrial valve designed for precise fluid control, automation, and enhanced safety. Its three-piece flange design allows for easy installation, maintenance, and disassembly, while the signal feedback system provides real-time position monitoring. This valve is ideal for applications in chemical processing, pharmaceuticals, oil and gas, and water treatment systems.


Key Features and Benefits

FeatureDescriptionBenefit
Three-piece flange designStainless steel construction with detachable componentsEasy maintenance and replacement, reducing downtime
Pneumatic signal feedbackReal-time monitoring of valve positionEnsures accurate automation and process control
High corrosion resistanceMaterial options: 304/316 stainless steelLong service life even in aggressive chemical environments
Tight sealingPTFE or reinforced seat optionsLeak-proof operation, maintaining system efficiency
Wide pressure and temperature rangeUp to 40 bar, -20°C to 200°CAdaptable for diverse industrial applications

Benefits Overview:

  1. Enhanced Safety: Signal feedback allows operators to monitor the valve remotely.

  2. Operational Efficiency: Quick disassembly reduces maintenance time.

  3. Durability: Resistant to chemical corrosion and wear.

  4. Versatility: Suitable for high-pressure, high-temperature applications.


Technical Specifications

ParameterSpecification
Valve TypeThree-piece flange ball valve
ActuationPneumatic
MaterialStainless Steel 304/316
Seat MaterialPTFE / Reinforced PTFE
Operating PressureUp to 40 bar
Temperature Range-20°C to 200°C
Signal FeedbackOpen/Close position feedback
Connection TypeANSI/DIN/JIS Flanges
Size RangeDN15 – DN300

Pneumatic signal feedback three-piece flange ball valve

Upgrade and Maintenance Plan

Recommended Maintenance Schedule

To ensure long-term reliability and optimal performance, follow this maintenance schedule:

FrequencyTask
MonthlyInspect pneumatic actuator connections and signal feedback wiring.
QuarterlyCheck valve for leaks and perform lubrication if required.
AnnuallyFully disassemble, clean internal components, and replace worn seals or gaskets.

Upgrade Options

  1. Actuator Upgrade: Replace standard pneumatic actuator with high-speed or explosion-proof variants.

  2. Seat Material Upgrade: Switch to reinforced PTFE or PEEK seats for high-wear or chemically aggressive fluids.

  3. Signal Feedback Integration: Add remote monitoring to the control system for automated diagnostics.


Safety Operating Procedures

Proper operation is crucial to prevent accidents and maintain valve longevity:

  1. Pre-Operation Checks

    • Verify pneumatic pressure supply.

    • Inspect signal feedback wiring.

    • Ensure valve is compatible with fluid type and pressure.

  2. Operational Guidelines

    • Avoid abrupt opening/closing to prevent water hammer or pressure spikes.

    • Do not exceed recommended pressure or temperature limits.

    • Ensure all connections are securely tightened before operation.

  3. Emergency Procedures

    • In case of valve failure, isolate the valve from the system using upstream and downstream shutoff valves.

    • Depressurize the line before disassembly.

    • Follow company-specific lockout/tagout procedures.


Warranty and Service Terms

The Pneumatic Signal Feedback Three-Piece Flange Ball Valve comes with a 12-month standard warranty, covering:

  • Manufacturing defects in materials and workmanship.

  • Malfunction of pneumatic actuators under normal use.

  • Signal feedback system failures due to factory defects.

Warranty Exclusions:

  • Damage due to improper installation or operation.

  • Corrosion or wear caused by incompatible fluids.

  • Unauthorized repairs or modifications.

Service Support:

  • Technical support via phone, email, or on-site consultation.

  • Spare parts availability for the valve body, seats, actuators, and signal sensors.


Storage Conditions

To maintain valve performance during storage:

  1. Environment

    • Store in a dry, clean, and temperature-controlled environment.

    • Avoid direct sunlight or exposure to corrosive chemicals.

  2. Handling

    • Keep valves in original packaging to prevent dust and mechanical damage.

    • Support the valve properly when lifting to prevent flange deformation.

  3. Pre-Installation

    • Before installation, inspect for foreign objects in the valve body.

    • Confirm actuator and signal feedback components are intact.


Application Scenarios

The Pneumatic Signal Feedback Three-Piece Flange Ball Valve is widely used in:

  • Chemical Processing: Accurate control of corrosive liquids.

  • Water Treatment Plants: Automated flow control and real-time monitoring.

  • Oil and Gas Pipelines: Remote valve operation with signal feedback for safety.

  • Pharmaceutical Manufacturing: Leak-proof operation in sterile environments.


Troubleshooting and Common Issues

IssuePossible CauseSolution
Valve not openingInsufficient pneumatic pressureCheck supply pressure and actuator connection
Leakage at flangeLoose bolts or damaged gasketTighten bolts or replace gasket
Signal feedback errorWiring or sensor malfunctionInspect wiring, recalibrate or replace sensor
Sticking or slow operationContamination or worn seatClean valve internals or replace seat

Conclusion

The Pneumatic Signal Feedback Three-Piece Flange Ball Valve combines precision, safety, and durability for critical industrial applications. Its three-piece design ensures easy maintenance, while the signal feedback system provides accurate automation and monitoring. With proper maintenance, storage, and operational procedures, this valve delivers long-term reliability, leak-free performance, and enhanced process control.

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