Electric Pass-Through Quick-Release Ball Valve

Introduction

The Electric Pass-Through Quick-Release Ball Valve is designed for automated fluid control in demanding industrial systems. Featuring a quick-release mechanism and electric actuation, this valve provides efficient fluid handling, precise control, and easy maintenance. The stainless steel body and high-performance seals ensure long-term durability and leak-proof operation, making it ideal for applications in chemical processing, water treatment, pharmaceuticals, food & beverage production, and industrial manufacturing.

Key Features and Benefits

1. Electric Actuation for Automated Control

• Allows for remote operation, reducing the need for manual intervention.

• Compatible with PLC, SCADA, and other automation systems for seamless integration.

• Precise flow control with modulating capabilities, enabling fine-tuned process management.

2. Quick-Release Mechanism

• Enables rapid disassembly and reassembly for maintenance, cleaning, or replacement.

• The quick-release design helps reduce downtime, improving overall system efficiency.

• Ideal for systems that require frequent cleaning or periodic inspections.

3. Durable Construction

• Constructed from SS304 or SS316L stainless steel for corrosion resistance and long-lasting performance.

• Seals made from FDA-approved PTFE and elastomers, ensuring chemical compatibility and leak-proof sealing.

• Designed for high-pressure and high-temperature environments, maintaining integrity under tough conditions.

4. Precise Flow Control

• Features a full-bore design that minimizes pressure drop and maintains high flow efficiency.

• Supports on/off and modulating control for flexible application in diverting, mixing, and isolating fluids.

• The ball is polished to ensure smooth fluid passage and minimize wear over time.

Product Applications

The Electric Pass-Through Quick-Release Ball Valve is ideal for a wide range of industrial applications, thanks to its versatility, precision, and durability.

1. Chemical Processing

• Handles aggressive chemicals, acids, and solvents in production lines.

• Ensures safe diversion and mixing of chemicals with automated operation.

• Designed to withstand corrosive environments without compromising valve integrity.

2. Water Treatment and Utilities

• Controls water flow, filtration, and dosing in treatment plants.

• Supports automated chemical injection for precise treatment.

• Resistant to abrasive particles and high-pressure systems.

3. Food and Beverage Industry

• Designed to meet hygienic standards, suitable for handling liquids in food production.

• Quick-release design ensures easy cleaning and sterilization between batches.

• FDA-approved seals ensure compliance with safety standards in food-grade applications.

4. Pharmaceutical and Biotechnology

• Manages sterile fluid systems with high hygiene standards.

• Ensures precise dosing and control of bioprocess fluids.

• The quick-release mechanism helps in routine cleaning and inspection of systems.

5. Industrial Manufacturing

• Handles coolants, lubricants, and other industrial fluids with precision.

• Reduces downtime during maintenance or component replacement.

• Electric actuation allows for integration into automated systems for streamlined operations.

Parts List

The following table outlines the key components of the Electric Pass-Through Quick-Release Ball Valve and their functions:

Product Parameters

The following table summarizes the technical specifications of the valve:

Maintenance Requirements

To ensure long-lasting performance and reliable operation, regular maintenance is essential.

1. Routine Inspections

• Check for leaks around the valve seals and actuator connections.

• Inspect the quick-release mechanism to ensure it functions correctly.

• Verify the actuator's electrical connections and ensure proper signal feedback.

2. Cleaning and Lubrication

• For regular cleaning, use non-abrasive cleaning solutions that are compatible with the valve’s materials.

• CIP (Clean-in-Place) systems are recommended for automated cleaning in food or pharmaceutical applications.

• Lubricate actuator moving parts as needed to prevent wear and ensure smooth operation.

3. Seal Replacement

• Periodically check the seals and O-rings for signs of wear or damage.

• Replace seals every 12–24 months or sooner if leaks are detected.

• Use genuine replacement parts to ensure compatibility and performance.

4. Actuator Maintenance

• Inspect actuator for proper electrical functioning, including voltage checks and signal verification.

• Ensure manual override function works properly in case of power failure.

How to Use the Electric Pass-Through Quick-Release Ball Valve

1. Installation

• Ensure the valve is properly aligned with the pipeline to avoid mechanical stress or distortion.

• Use the correct gaskets, bolts, and nuts to secure the valve in place, following installation instructions for threaded, flanged, or tri-clamp connections.

• For electric actuation, connect the power supply and wiring according to the manufacturer’s instructions.

2. Operation

• Activate the actuator via remote control or PLC system to open/close or modulate the valve.

• Ensure that the valve position indicator shows the correct status (open or closed) to avoid errors.

• Monitor flow rates to ensure the system is operating within safe parameters.

3. Shutdown and Maintenance

• Turn off power to the actuator before performing any maintenance.

• If cleaning or disassembly is required, use the quick-release feature to easily remove parts and inspect for wear.

• Replace seals, clean the valve components, and reassemble the valve, ensuring all connections are secure.

Conclusion

The Electric Pass-Through Quick-Release Ball Valve is an advanced solution for automated fluid control in a wide range of industrial applications. With its quick-release design, electric actuation, and durable construction, it ensures long-term reliability, easy maintenance, and precise flow management. Ideal for industries such as chemical processing, food and beverage, pharmaceuticals, and water treatment, this valve significantly enhances operational efficiency, reduces downtime, and provides reliable service in demanding environments.

By incorporating the Electric Pass-Through Quick-Release Ball Valve into your system, you can improve system performance, safety, and maintenance procedures, while ensuring compliance with industry standards.