Sanitary Double-Coupling Dual-Control Pass-Through Ball Valve

Precision Hygienic Valve for High-Purity Processing Systems

1. Introduction

The sanitary double-coupling dual-control pass-through ball valve is a high-performance hygienic valve designed for applications where cleanliness, safety, and operational flexibility are critical. Constructed from SS304 or SS316L stainless steel, with a polished interior surface (Ra ≤ 0.8 μm), this valve ensures zero fluid retention, complete drainage, and contamination-free operation.

Its unique double-coupling design allows secure pass-through connections between pipelines, while dual-control operation supports both manual and automated actuation. The valve is ideal for food, beverage, dairy, pharmaceutical, biotechnology, and cosmetic production lines, providing reliable flow control while supporting CIP (Clean-in-Place) and SIP (Sterilization-in-Place) processes.

2. Technical Parameters

2.1 Material and Construction

• Valve Body: Forged SS304/SS316L stainless steel

• Ball: Polished stainless steel with non-retention design

• Seats and Seals: PTFE, TFM, or EPDM

• Surface Finish: Ra ≤ 0.8 μm, meets FDA and 3A sanitary standards

2.2 Connection and Control

• Connection Type: Double-coupling pass-through

• Actuation: Dual-control (manual lever and pneumatic/electric actuator)

• Port Type: Full-bore for minimal pressure drop

• Flow Configurations: T-type, L-type, or standard flow

2.3 Operating Specifications

2.4 Performance Highlights

• Leak-free sealing under high pressure

• Smooth ball rotation for precise flow control

• Non-retention design eliminates dead zones, reducing microbial growth

• Quick assembly and disassembly for maintenance

3. Environmental and Regulatory Standards

3.1 Compliance with International Standards

• FDA: Certified for food and beverage contact

• 3A Sanitary Standards: Hygienic design suitable for dairy and biotech applications

• CE Marking: Meets EU safety and quality regulations

• ISO9001: Quality management and production standards

3.2 Energy and Resource Efficiency

• Full-bore design minimizes pressure loss, reducing pump energy consumption

• Non-retention design reduces cleaning water and chemical usage during CIP/SIP cycles

• Durable stainless steel construction minimizes replacement frequency, lowering material waste

3.3 Sustainable Design Considerations

• Forged stainless steel is fully recyclable

• Minimal maintenance and long service life reduce environmental footprint

• Supports eco-friendly production goals in food, beverage, and pharmaceutical facilities

4. Installation Guidelines

4.1 Pre-Installation Requirements

• Verify valve size, material, and connection type

• Ensure pipelines are depressurized, clean, and free from debris

• Check actuator compatibility (manual, pneumatic, or electric)

• Inspect gaskets and seals for integrity

4.2 Installation Procedure

1. Align valve with pipeline flow direction

2. Connect both couplings securely to pass-through lines

3. Insert sanitary gaskets as needed

4. Attach manual lever or actuator following manufacturer instructions

5. Conduct leak and function tests before operation

4.3 Environmental Considerations

• Store in clean, dry, temperature-controlled conditions before installation

• Avoid impacts or surface scratches

• Protect polished surfaces to maintain hygiene

5. Daily Operation and Maintenance

5.1 Routine Maintenance

• Inspect gaskets, seals, and couplings weekly

• Clean ball and seat surfaces during CIP/SIP cycles

• Lubricate manual stem if required

5.2 Preventive Maintenance

• Replace worn gaskets or seats promptly

• Avoid exceeding pressure and temperature limits

• Ensure proper alignment during reassembly to prevent wear

5.3 Troubleshooting Guide

6. Technical Support

6.1 Pre-Sales Consultation

• Flow and pressure compatibility guidance

• Recommendations on seat and material selection

• Advice on manual or automated control integration

6.2 Installation Assistance

• On-site or remote guidance for valve installation

• Assistance with actuator integration and alignment

• Leak testing and operation verification support

6.3 After-Sales Support

• Detailed technical manuals and documentation

• Material certificates and inspection reports

• Warranty and replacement support for manufacturing defects

7. Product Advantages

7.1 Hygienic Design

• Polished interior surfaces reduce microbial contamination

• Non-retention ball ensures complete drainage

7.2 Dual-Control Operation

• Manual and actuator control for flexible pipeline management

• T-type, L-type, and standard configurations available

7.3 Durable Construction

• Forged SS304/SS316L stainless steel body

• High corrosion resistance for long service life

7.4 Maintenance Efficiency

• Double-coupling design allows quick disassembly

• Seats and gaskets easily replaced without special tools

7.5 Compliance and Safety

• Meets CE, ISO9001, FDA, and 3A sanitary standards

• Supports CIP and SIP processes for safe, hygienic operation

8. Customer Evaluations

9. Conclusion

The sanitary double-coupling dual-control pass-through ball valve is a versatile, hygienic, and durable valve ideal for high-purity production systems. Its non-retention design and dual-control operation provide precise flow management, complete drainage, and flexible actuation options. Manufactured from forged stainless steel and polished to sanitary standards, it is suitable for food, beverage, dairy, pharmaceutical, biotechnology, and cosmetic applications. Compliance with CE, ISO9001, FDA, and 3A standards, combined with technical support, routine maintenance, and environmentally friendly operation, ensures safe, reliable, and sustainable pipeline performance in modern processing systems.