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Sanitary forgings straight through chuck ball valve with signal feedback

    Sanitary forgings straight through chuck ball valve with signal feedback

    The sanitary forgings straight-through chuck ball valve with signal feedback is engineered for high-purity pipelines requiring precise flow control and real-time monitoring. Constructed from premium stainless steel (SS304/SS316L) with a polished internal surface, it ensures contamination-free operation and complete drainage. Its straight-through full-bore design minimizes pressure drop, while the integrated signal feedback system allows automatic monitoring of valve position for improved process control. Ideal for food, beverage, dairy, pharmaceutical, and biotechnology applications, this valv...
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Manual 210 Signal Feedback Forging Straight Chuck Ball Valve is a valve with feedback function, which is widely used in automated control systems. Here are a few key features and functionalities of this valve:

  • Forging manufacturing: The valve uses high-quality forging materials with higher strength and corrosion resistance, ensuring long-term stable use.

  • Pass-through design: The internal flow channel of the valve is a straight-through type, which can reduce the resistance of the medium during the circulation process and improve the circulation efficiency.

  • Chuck structure: The valve disc adopts a chuck design, which can quickly and accurately control the opening and closing of the valve, ensuring the stability of the flow rate and flow direction of the medium.

  • Signal feedback function: The valve is equipped with a signal feedback device, which can feedback the valve's opening and closing status to the control system in real time. The control system can automatically control the switch of the valve according to the feedback signal to achieve automatic operation.

  • Manual Operation: In addition to automatic control, this valve also features manual operation. When the automatic control system fails or requires manual adjustment, the opening and closing of the valve can be controlled by manual operation.

  • High reliability: The valve is designed and manufactured with strict quality control, providing high reliability and stability. It can ensure that it can work normally under various working conditions and reduce the failure rate.

The Manual 210 Signal Feedback Forging Straight Through Chuck Ball Valve is a valve with a variety of functions and features that are suitable for use in various automated control systems. Its high-quality manufacturing materials, reliable switching performance, and signal feedback capabilities make this valve widely used in the industrial field.


nameSanitary forgings straight through chuck ball valve with signal feedback
It is called the pathDN15-DN200mm
Nominal pressure1.6Mpa (If you need other pressure standards, please specify when ordering)
ConnectionQuick assembly, clamps, quick cards, chucks
Body materialCarbon Steel (C) Stainless Steel 304 (P) Stainless Steel 316 (R)
Surface treatmentMirror polishing inside and outside
Sealed materialTeflon (PTFE), EPDM, Silicone Rubber (VMQ), Butadiene Rubber (NBR), Fluorinated Rubber (FPM), Metal Seals (H), Carbide (Y)
Use the mediumGas, liquid, oil, vacuum, water vapor
Medium temperature-20℃-150℃(F) 、 -20℃-250℃ (PPL) 、-29℃-425℃(H)(Y)
applyThis type of ball valve series is a hygienic type of valve series for material transfer control. It is widely used in food and beverage processing, as well as in the pharmaceutical and chemical industries
standardDIN standard series, 3A standard series SMS standard series, ISO/IDF standard series, BS/RJT standard series, ASME/BPE, etc. (There are various standard valve series that can be provided to customers)
The components of ball valves generally include:A handle, a ball with a through cavity, valve body, valve core and shaft seal

 Remark:

  1. The body of the sanitary straight-through quick-loading ball valve can adopt: casting or forging process;
    The forms are divided into: floating, fixed, and top-mounted;
    Sealing is divided into: soft seal and hard seal;
    Withstand pressure up to: 2000 lbs, temperature resistance down to -196C up to 570.

  2. Other special sealing materials or special temperatures can also be designed and selected according to customer requirements.


Model representation method
WH-600—Q1—C1—F—16—P—25—D1—B—W2—B2—L
>1. Weiheng brand>2. Drive mode>3. Valve body type>4. Connection method>5. Sealing material>6. Nominal pressure>7. Valve body material>8. Nominal diameter>9. Control mode>10. Explosion-proof level—20~150℃>12. Accessory options>13. Three flows
1~7 mandatory options, 8~13 optional



1 codename
5 codenameSealed material10 codeExplosion-proof rating
WHWeiheng brandFPTFEBExdIl BT4 Gb explosionproof and explosion-proof type


PPLPara-polyphenyleneBZExdllCT5 Gb explosion-proof and explosion-proof type
2 codenameDrive modeHMetal hard sealBCExdll CT6 Gb explosionproof and explosion-proof type
600Pneumatic actuator seriesYcemented carbideBMExmbllT4 Gb cast explosion-proof type
900Electric actuator systemX1Ding Qing rubber NBRBAExiall CT6Ga intrinsically safe and explosion-proof
2001Column plastic actuator angle seat valve seriesX2Natural rubber NR

2002Stainless steel actuator angle seat valve seriesX3EPDM11 codenamesMedium temperature


X4Viton rubber FPMW1-20-80C
3 codenameBody typeX5Food grade silicone rubber SIW2-20-150C
Q1Two-way valveF46Fully lined polyperfluoroethylene FEPW3-20-250C
Q2Three-way valvePFAFully lined with soluble PTFE PFAW4-29-425C
Q3Four-way valveF4Fully lined PTFEW5-29-650C
Q4Stationary ball valveNnylonW6-196-60C
Q5V-ballTCLined ceramic............
Q6Low profile ball valveJRubber liningIt has a special temperature that can be designed and manufactured according to customer requirements
Q7Sanitary grade ball valvesPEEKPolyether ether ketone

Q8Plastic ball valvesWWhen the ring12 codenamesAccessory selection
Q9High Vacuum Ball Valve............B12-position, 3-way solenoid valve
Q10Fluorine ball valve in the whole villageOther special sealing materials can be designed and manufactured according to customer requirementsB22-position 5-way solenoid valve
Q11Cryogenic ball valves

B32-position 3-way explosion-proof solenoid valve
Q12Insulated ball valve6 codenameNominal pressureB42-position 5-way explosion-proof solenoid valve
Q13Eccentric hemispherical valve............B5Filter pressure reducing valve
Q14Tank bottom valve

B6Limit switch
Q15Ceramic ball valves7 codenameBody materialB7Explosion-proof limit switch
D1Centerline soft-sealed butterfly valveQDuctile iron HT200B8Hand manipulation mechanism
D23. Eccentric butterfly valveCcarbon steelB9Locator
D3Sanitary Butterfly ValvePStainless steel 304............
D4Plastic butterfly valveRStainless steel 316

D5Ventilation butterfly valvePLStainless steel 304L13 codenamesThree flows
D6Fluorine butterfly valve in the whole villageRLStainless steel 316LLTee L-type BC switching
D7High vacuum butterfly valveUPVC UPVCT1Tee T-type C-port switch
D8Powder butterfly valvePPReinforced polypropylene RPPT2Tee T-type AB switching
Z1Gate valveLAluminum alloyT3Tee T-type AC switching
Z2Knife gate valve............T4Tee T-type B-port switch
J1Globe valveOther special valve body materials can be designed and manufactured according to customer requirements

J2Bellows cut stop valve



J3Angle seat valve8 codenameIt is called the path

F1Upward expansion discharge valve............

F2Downward discharge valve



Other special valve body materials can be designed and manufactured according to customer requirements9 codeControl mode



ZStandard switch type

4 codenamesConnectionT1Integral switching type

C1Female threadT2Overall adjustment

C2By orderT3RS485 bus type

C3Male threadD1Double acting

C4flangeD2Double-acting adjustment type

C5KF vacuum chuckE1Uni-acting normally closed

C6weldE2Single-acting normally closed regulation type

C7Pair clipE3Single-acting and always open

C8ClampsE4Single-acting normally open adjustment type

Sanitary Forgings Straight-Through Chuck Ball Valve with Signal Feedback

High-Precision Hygienic Valve for Modern Processing Systems


1. Introduction

The sanitary forgings straight-through chuck ball valve with signal feedback is a premium hygienic valve designed for applications that demand precise flow control, real-time monitoring, and contamination-free operation. Constructed from SS304 or SS316L stainless steel, with a highly polished interior surface (Ra ≤ 0.8 μm), this valve ensures complete drainage and zero fluid retention, reducing contamination risks.

The straight-through full-bore design minimizes pressure loss, while the integrated signal feedback system provides real-time valve position monitoring for automated process control. Ideal for food, beverage, dairy, pharmaceutical, biotechnology, and cosmetic industries, this valve supports CIP (Clean-in-Place) and SIP (Sterilization-in-Place) processes while delivering reliable, leak-free performance.


2. Environmental Performance

2.1 Sustainable Material Selection

  • Forged stainless steel construction ensures long-term durability

  • SS304/SS316L materials are fully recyclable

  • Reduces replacement frequency and minimizes environmental waste

2.2 Energy Efficiency

  • Full-bore straight-through design reduces flow resistance

  • Minimizes pumping energy consumption in process lines

  • Enhances overall system efficiency

2.3 Hygiene and Eco-Friendly Operation

  • Non-retention design prevents fluid stagnation, lowering water and chemical usage during cleaning cycles

  • Supports CIP/SIP operations, reducing environmental impact of chemical cleaning

  • Designed to meet FDA, CE, ISO9001, and 3A sanitary standards, ensuring eco-friendly production practices

2.4 Compliance with International Standards

  • FDA: Food-grade material compliance

  • 3A Sanitary Standard: Hygienic design for dairy and biotech

  • CE Marking: Meets EU safety and quality regulations

  • ISO9001: Quality management and production standards


3. Quick Installation Guide

3.1 Pre-Installation Checklist

  • Confirm valve size, material, and seat type

  • Ensure pipelines are depressurized and free from debris

  • Verify signal feedback wiring requirements for actuator integration

  • Inspect gaskets, seals, and chuck connections

3.2 Installation Procedure

  1. Align the valve with the pipeline flow direction

  2. Secure the chuck connections on both ends

  3. Insert sanitary gaskets where applicable

  4. Connect signal feedback wiring to monitoring/control systems

  5. Install actuator or manual lever according to manufacturer instructions

  6. Test valve operation and signal feedback functionality

3.3 Post-Installation Considerations

  • Perform leak and pressure testing before starting production

  • Ensure all wiring and clamps are properly secured

  • Protect polished surfaces during handling to maintain hygiene


Sanitary forgings straight through chuck ball valve with signal feedback


4. Technical Specifications

ParameterSpecification
Valve TypeSanitary forgings straight-through chuck ball valve with signal feedback
MaterialSS304 / SS316L stainless steel
Ball MaterialPolished stainless steel
Seat MaterialPTFE, TFM, EPDM
Surface FinishRa ≤ 0.8 μm
Port TypeFull-bore straight-through
Connection TypeChuck / Clamp connections
Sizes Available1/2" – 4" (DN15–DN100)
Operating PressurePN16–PN40
Temperature Range-20°C to 180°C
ActuationManual / Pneumatic / Electric
Signal FeedbackPosition sensor for open/close monitoring
Cleaning CompatibilityCIP & SIP
CertificationsCE, ISO9001, FDA, 3A

4.1 Performance Highlights

  • Leak-free sealing at high pressures

  • Smooth ball rotation for precise flow control

  • Real-time monitoring via signal feedback system

  • Easy assembly and disassembly for maintenance


5. Applications

5.1 Food and Beverage

  • Milk, juice, beer, and beverage transfer

  • Sauces, syrups, and liquid ingredients pipelines

  • Hygienic CIP and SIP loops

5.2 Pharmaceutical

  • Sterile water, liquid medicine, and supplement production

  • Bioreactor fluid control and high-purity transfer pipelines

  • Automated production lines with integrated signal feedback

5.3 Dairy and Biotechnology

  • Milk, yogurt, and whey pipelines

  • Fermentation and cell culture lines

  • Laboratory and biotechnology fluid systems

5.4 Cosmetic and Personal Care

  • Cream, lotion, gel, and essential oil production pipelines

  • High-purity cosmetic product transfer

  • CIP/SIP enabled cleaning for hygienic operation


6. Routine Maintenance

6.1 Regular Maintenance

  • Inspect gaskets, seats, and chuck connections weekly

  • Clean valve surfaces during CIP/SIP cycles

  • Lubricate manual stems if applicable

6.2 Preventive Maintenance

  • Replace worn gaskets and seats as needed

  • Avoid exceeding pressure and temperature limits

  • Ensure alignment during reassembly to prevent wear

6.3 Troubleshooting

IssuePossible CauseSolution
Leakage at chuck connectionLoose clamp or damaged gasketRetighten or replace gasket
Difficult manual operationContamination or dry stemClean valve; lubricate stem
Flow restrictionMisalignment of ballAdjust ball or actuator
Signal feedback malfunctionWiring or sensor issueInspect and reconnect wiring or replace sensor

7. Technical Support

7.1 Pre-Sales Consultation

  • Guidance on valve size, material, and seat selection

  • Recommendations for straight-through configuration and signal feedback integration

  • Advice on manual, pneumatic, or electric actuation

7.2 Installation Assistance

  • Step-by-step guidance for chuck connections

  • Actuator and signal feedback wiring support

  • Verification of leak-free operation and sensor accuracy

7.3 After-Sales Support

  • Comprehensive technical manuals

  • Material certificates and inspection reports

  • Warranty support for manufacturing defects


8. Product Advantages

8.1 Hygienic and Safe

  • Polished interior surfaces prevent contamination

  • Non-retention design ensures complete drainage

8.2 Real-Time Monitoring

  • Integrated signal feedback allows process automation and remote monitoring

  • Compatible with modern control systems

8.3 Durable and Reliable

  • Forged SS304/SS316L stainless steel construction

  • Resistant to corrosion, acids, and high temperatures

8.4 Flexible Operation

  • Manual, pneumatic, or electric actuation options

  • Straight-through full-bore design minimizes pressure loss

8.5 Maintenance Efficiency

  • Quick assembly/disassembly with chuck connections

  • Seats and gaskets replaced without specialized tools


9. Customer Feedback

CustomerIndustryFeedback
BioPharma LtdPharmaceutical“Signal feedback integration is seamless and improves automation efficiency.”
FreshDairy CoDairy“Hygienic design and easy maintenance save time during cleaning cycles.”
JuicePure IncBeverage“Full-bore design reduces pressure loss and supports smooth flow.”
CosmoCareCosmetics“Durable construction and accurate signal monitoring enhance production reliability.”

10. Conclusion

The sanitary forgings straight-through chuck ball valve with signal feedback is a high-precision, hygienic, and reliable valve designed for modern high-purity production systems. Its straight-through full-bore design, non-retention ball, and integrated signal feedback provide precise flow control, complete drainage, and real-time monitoring. Manufactured from forged stainless steel with polished interior surfaces, it is suitable for food, beverage, dairy, pharmaceutical, biotechnology, and cosmetic applications. With compliance to CE, ISO9001, FDA, and 3A standards, along with quick installation, routine maintenance, and technical support, this valve ensures safe, efficient, and environmentally responsible operation in automated processing systems.

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