Sanitary tee quick fittings are a high-quality, high-efficiency pipe connection method commonly used in pharmaceutical, food, biotechnology, and other industries that require a high degree of cleanliness. The design and manufacturing standards of these joints are very strict, and they need to comply with international hygiene standards and specifications to ensure that they can meet the requirements of a highly clean production environment.
Sanitary tee quick fittings are usually made of stainless steel or polymer materials, which have excellent corrosion resistance, high temperature resistance, and high pressure resistance. Its design is simple and compact, allowing for quick and easy installation and disassembly, while ensuring tight and airtight connections. The surface treatment inside the joint is also very important, which needs to be highly smooth and mark-free to reduce the attachment and retention of microorganisms and particles.
Compared with traditional welding and flange connection methods, sanitary tee quick fittings have the following advantages:
Quick Installation: Installation time and costs can be significantly reduced due to its quick-connect design.
Reduced Contamination: Due to its tight connection and airtightness, it effectively reduces the ingress and retention of microorganisms and particles, reducing the risk of cross-contamination.
High flexibility: Its compact structure and flexible connection methods can adapt to different pipeline directions and locations, making it more convenient and fast.
Easy Maintenance: If the pipe needs to be replaced or repaired, the fittings can be easily removed and replaced, reducing downtime and repair costs.
Sanitary tee quick-install fittings are a type of pipe connection that complies with international hygiene standards and norms, and are widely used in pharmaceutical, food, and other industries that require a high degree of cleanliness. During use, it is necessary to select the joint model and specifications that meet the requirements, and carry out correct installation and maintenance to ensure that it can meet actual needs and ensure the safety and reliability of production
| Model representation method | ||||||||||||
| WH | -600 | —Q1 | —C1 | —F | —16 | —P | —25 | —D1 | —B | —W2 | —B2 | —L |
| >1. Weiheng brand | >2. Drive mode | >3. Valve body type | >4. Connection method | >5. Sealing material | >6. Nominal pressure | >7. Valve body material | >8. Nominal diameter | >9. Control mode | >10. Explosion-proof level | —20~150℃ | >12. Accessory options | >13. Three flows |
| 1~7 mandatory options, 8~13 optional | ||||||||||||
| 1 codename | 5 codename | Sealed material | 10 code | Explosion-proof rating | |
| WH | Weiheng brand | F | PTFE | B | ExdIl BT4 Gb explosionproof and explosion-proof type |
| PPL | Para-polyphenylene | BZ | ExdllCT5 Gb explosion-proof and explosion-proof type | ||
| 2 codename | Drive mode | H | Metal hard seal | BC | Exdll CT6 Gb explosionproof and explosion-proof type |
| 600 | Pneumatic actuator series | Y | cemented carbide | BM | ExmbllT4 Gb cast explosion-proof type |
| 900 | Electric actuator system | X1 | Ding Qing rubber NBR | BA | Exiall CT6Ga intrinsically safe and explosion-proof |
| 2001 | Column plastic actuator angle seat valve series | X2 | Natural rubber NR | ||
| 2002 | Stainless steel actuator angle seat valve series | X3 | EPDM | 11 codenames | Medium temperature |
| X4 | Viton rubber FPM | W1 | -20-80C | ||
| 3 codename | Body type | X5 | Food grade silicone rubber SI | W2 | -20-150C |
| Q1 | Two-way valve | F46 | Fully lined polyperfluoroethylene FEP | W3 | -20-250C |
| Q2 | Three-way valve | PFA | Fully lined with soluble PTFE PFA | W4 | -29-425C |
| Q3 | Four-way valve | F4 | Fully lined PTFE | W5 | -29-650C |
| Q4 | Stationary ball valve | N | nylon | W6 | -196-60C |
| Q5 | V-ball | TC | Lined ceramic | ...... | ...... |
| Q6 | Low profile ball valve | J | Rubber lining | It has a special temperature that can be designed and manufactured according to customer requirements | |
| Q7 | Sanitary grade ball valves | PEEK | Polyether ether ketone | ||
| Q8 | Plastic ball valves | W | When the ring | 12 codenames | Accessory selection |
| Q9 | High Vacuum Ball Valve | ...... | ...... | B1 | 2-position, 3-way solenoid valve |
| Q10 | Fluorine ball valve in the whole village | Other special sealing materials can be designed and manufactured according to customer requirements | B2 | 2-position 5-way solenoid valve | |
| Q11 | Cryogenic ball valves | B3 | 2-position 3-way explosion-proof solenoid valve | ||
| Q12 | Insulated ball valve | 6 codename | Nominal pressure | B4 | 2-position 5-way explosion-proof solenoid valve |
| Q13 | Eccentric hemispherical valve | ...... | ...... | B5 | Filter pressure reducing valve |
| Q14 | Tank bottom valve | B6 | Limit switch | ||
| Q15 | Ceramic ball valves | 7 codename | Body material | B7 | Explosion-proof limit switch |
| D1 | Centerline soft-sealed butterfly valve | Q | Ductile iron HT200 | B8 | Hand manipulation mechanism |
| D2 | 3. Eccentric butterfly valve | C | carbon steel | B9 | Locator |
| D3 | Sanitary Butterfly Valve | P | Stainless steel 304 | ...... | ...... |
| D4 | Plastic butterfly valve | R | Stainless steel 316 | ||
| D5 | Ventilation butterfly valve | PL | Stainless steel 304L | 13 codenames | Three flows |
| D6 | Fluorine butterfly valve in the whole village | RL | Stainless steel 316L | L | Tee L-type BC switching |
| D7 | High vacuum butterfly valve | U | PVC UPVC | T1 | Tee T-type C-port switch |
| D8 | Powder butterfly valve | PP | Reinforced polypropylene RPP | T2 | Tee T-type AB switching |
| Z1 | Gate valve | L | Aluminum alloy | T3 | Tee T-type AC switching |
| Z2 | Knife gate valve | ...... | ...... | T4 | Tee T-type B-port switch |
| J1 | Globe valve | Other special valve body materials can be designed and manufactured according to customer requirements | |||
| J2 | Bellows cut stop valve | ||||
| J3 | Angle seat valve | 8 codename | It is called the path | ||
| F1 | Upward expansion discharge valve | ...... | ...... | ||
| F2 | Downward discharge valve | ||||
| Other special valve body materials can be designed and manufactured according to customer requirements | 9 code | Control mode | |||
| Z | Standard switch type | ||||
| 4 codenames | Connection | T1 | Integral switching type | ||
| C1 | Female thread | T2 | Overall adjustment | ||
| C2 | By order | T3 | RS485 bus type | ||
| C3 | Male thread | D1 | Double acting | ||
| C4 | flange | D2 | Double-acting adjustment type | ||
| C5 | KF vacuum chuck | E1 | Uni-acting normally closed | ||
| C6 | weld | E2 | Single-acting normally closed regulation type | ||
| C7 | Pair clip | E3 | Single-acting and always open | ||
| C8 | Clamps | E4 | Single-acting normally open adjustment type | ||
Sanitary Tee Quick Installation Connector: A Comprehensive Guide to Installation, Standards, Operations, and Maintenance
The Sanitary Tee Quick Installation Connector is a high-quality pipe fitting specifically designed for sanitary systems in industries such as food processing, beverages, pharmaceuticals, and biotechnology. Made from premium stainless steel, it ensures durability, hygienic integrity, and easy installation. Its quick installation feature reduces downtime and labor costs, making it an ideal solution for applications requiring frequent maintenance and system changes.
In this comprehensive guide, we’ll explore the installation instructions, the environmental standards it meets, operational procedures, and the maintenance processes to ensure the longevity and performance of the Sanitary Tee Quick Installation Connector.
The Sanitary Tee Quick Installation Connector is engineered to offer superior performance in Hygienic Piping Systems. Key features include:
| Feature | Benefit |
|---|---|
| Quick Installation Mechanism | Reduces system downtime, making assembly, disassembly, and maintenance quick and efficient. |
| Premium Stainless Steel | Ensures corrosion resistance and long-lasting durability, ideal for high-demand sanitary environments. |
| Hygienic Design | Meets FDA, 3-A, and EHEDG standards, providing a contamination-free solution. |
| Leak-Proof Seals | Guarantees secure connections and eliminates the risk of leaks. |
| Versatile Compatibility | Available in various sizes and compatible with most standard piping systems. |
| Easy Cleaning | The design allows for simple cleaning and maintenance, minimizing microbial contamination risks. |
The Sanitary Tee Quick Installation Connector is available in different specifications to meet a variety of system needs. Below are the general specifications:
Material: High-quality stainless steel 304/316L (custom options available)
Finish: Electropolished or Pickled for a smooth surface that minimizes bacteria buildup.
Seal Material: EPDM, Silicone, or Viton (based on customer requirements)
Size Range: Available from 1/2 inch to 6 inches, with custom sizes available upon request
Pressure Rating: Capable of withstanding up to 150 psi, depending on the size and application
Temperature Range: Functional in temperatures from -20°C to 150°C, making it versatile for various industrial settings.
Proper installation is critical to ensure the Sanitary Tee Quick Installation Connector performs optimally. Follow these steps for correct installation:
Before beginning installation, ensure that all components of the connector, including the Tee, gaskets, and bolts, are clean and free of debris. It is also important to check that the piping is properly sized to fit the connector.
For quick installation, ensure that the quick-release mechanism is in the open position.
Separate the Tee body from the connector.
Position the Tee where the pipe connection needs to be made. Ensure the directional flow arrow is aligned with the system's flow direction.
Align the ends of the pipe with the connector to ensure a proper fit.
Insert the Tee body into the corresponding piping ends.
Ensure that the gaskets are placed securely between the connector and piping to prevent leaks.
Tighten the clamps and secure the connection to ensure a leak-proof seal.
After installation, it’s important to perform a pressure test on the system to verify that the connection is secure and leak-free.
Check for any signs of leakage around the gaskets or pipe connections.
The Sanitary Tee Quick Installation Connector is designed to meet stringent industry standards for hygiene and environmental responsibility.
The connector is crafted to comply with FDA, 3-A, and EHEDG standards, ensuring that it meets high requirements for cleanliness and sanitary conditions. Its smooth electropolished surface minimizes bacterial growth and ensures that fluids pass through without contamination.
This connector is manufactured to adhere to environmental regulations, ensuring that it is non-toxic, eco-friendly, and does not contribute to harmful waste. Its stainless steel construction is corrosion-resistant, reducing the need for frequent replacements and minimizing environmental impact.
The materials used in the Sanitary Tee Quick Installation Connector are fully recyclable, contributing to a circular economy and sustainable manufacturing practices. This design helps industries reduce their carbon footprint by promoting products that last longer and require fewer replacements.
To ensure smooth and efficient operation of your sanitary piping system, follow these operational procedures:
Inspect the Tee connector every 6-12 months for any signs of wear, corrosion, or leakage.
Check the gaskets and seals for any cracks or damage, as this can lead to leakage or contamination.
Ensure the quick-release mechanism is functioning properly, and the connector is securely fastened.
Regular cleaning is essential to maintaining a hygienic environment:
Step 1: Disconnect the Sanitary Tee Quick Installation Connector by releasing the quick-release mechanism.
Step 2: Wash the connector using hot water and mild detergent. For stubborn build-up, use approved cleaning agents that are compatible with food-grade or pharmaceutical systems.
Step 3: Rinse thoroughly to ensure no detergent residue is left behind.
Step 4: Reassemble the connector and test the system for leaks after cleaning.
Perform pressure tests after installation and at regular intervals to ensure that the system is free of leaks and capable of withstanding the required pressure.
Proper maintenance ensures the longevity and reliability of the Sanitary Tee Quick Installation Connector.
Check for leaks at the gasket and seal areas at least once every 6 months.
Ensure that the quick-release mechanism is properly lubricated to ensure smooth operation.
Clean the connector at regular intervals depending on the type of fluid being transported.
If you notice any leaks or degraded seals, replace the gaskets and seals immediately. Depending on the operating conditions, this may be needed every 12-18 months.
Always perform pressure testing after cleaning or making any maintenance adjustments to ensure the connector is sealed and functioning as expected.
To ensure the long-term effectiveness of the Sanitary Tee Quick Installation Connector, here are a few upgrade and maintenance suggestions:
Consider upgrading to high-temperature resistant seals or chemical-resistant gaskets if your application involves extreme temperatures or harsh chemicals.
Perform regular system audits to evaluate whether the piping system or the connectors need to be replaced due to wear or corrosion.
If your system requires modifications, consult with the manufacturer for custom solutions that can better serve your specific operational needs.
The Sanitary Tee Quick Installation Connector is a vital component in maintaining hygienic and efficient piping systems in industries such as food processing, pharmaceuticals, and beverages. With its quick installation feature, easy maintenance, and adherence to stringent sanitary standards, this connector provides a reliable and long-lasting solution for your piping needs.
By following the installation instructions, performing routine maintenance, and ensuring regular inspections, you can maximize the lifespan of your system and maintain the highest levels of sanitation and safety.
For more information or to place an order for the Sanitary Tee Quick Installation Connector, please contact us today. Our team is ready to provide you with the best solutions tailored to your specific needs.
Tel: +86 577 8699 9257
Tel: +86 135 8786 5766 /+86 137 32079372
Email: wzweiheng@163.com
Address：No. 1633, Yidaoba Road, Binhai Industrial Park, Wenzhou City, Zhejiang Province
Scan wechat
This website uses cookies to ensure you get the best experience on our website.
Español
Portugues
Pусский
Français
Deutsch
한국어
العربية
Italiano
ไทย
Türk dili
हिन्दी
Melayu
Tiếng Việt
dansk
қазақ
বাংলা
українська
Filipino
o'zbek
Phone