Electric Three-Piece Quick-Card Ball Valve

Introduction

The Electric Three-Piece Quick-Card Ball Valve is a high-performance industrial valve designed for automated flow control in a wide range of applications. Combining the robustness of a three-piece design with the convenience of a quick-card mechanism and electric actuation, this valve provides durable, reliable, and efficient pipeline management.

With stainless steel construction, precision sealing, and rapid assembly/disassembly capabilities, it is ideal for chemical processing, water treatment, food & beverage production, pharmaceuticals, and industrial manufacturing. Its design reduces downtime, maintenance costs, and operational risks, making it a preferred choice for high-demand industrial environments.

Product Applications

The Electric Three-Piece Quick-Card Ball Valve is suitable for diverse industrial applications:

1. Chemical Industry

• Controls corrosive chemicals, acids, and alkalis in production pipelines.

• Supports automated flow management for reactors, mixers, and storage tanks.

• Provides leak-proof sealing for hazardous or sensitive chemicals.

2. Water Treatment

• Regulates potable water, wastewater, and process water in treatment plants.

• Automates tank filling, draining, and distribution systems.

• Ensures precise flow control for filtration, dosing, and chemical injection systems.

3. Food & Beverage

• Manages liquids in breweries, dairies, juice, and beverage production lines.

• Complies with hygienic standards using FDA-approved seals and polished surfaces.

• Quick-card design enables fast cleaning, sterilization, and maintenance.

4. Pharmaceutical & Biotechnology

• Suitable for sterile fluid systems and bioprocess pipelines.

• Reduces contamination risk with high-quality PTFE seals and stainless steel construction.

• Facilitates automated batch processing and process control.

5. Industrial Manufacturing

• Controls cooling liquids, lubricants, and process fluids.

• Enhances efficiency and safety in automated production lines.

• Quick-release design minimizes downtime during maintenance or component replacement.

Key Features and Advantages

1. Three-Piece Design

• Allows disassembly of the valve body without removing it from the pipeline.

• Simplifies inspection, maintenance, and seal replacement.

• Enhances flexibility in installation and long-term maintenance.

2. Quick-Card Mechanism

• Facilitates rapid assembly and disassembly for high-efficiency operations.

• Reduces downtime during maintenance or cleaning procedures.

• Ideal for industries with frequent system cleaning or inspection requirements.

3. Electric Actuation

• Provides remote, automated operation for on/off and modulating control.

• Compatible with PLC and SCADA systems for integrated process automation.

• Supports precise opening/closing and flow regulation.

4. Durable Construction

• Body and components made of stainless steel (SS304 or SS316L) for corrosion resistance.

• Ball polished to minimize pressure drop and ensure smooth flow.

• High-quality PTFE or FDA-approved seals guarantee leak-proof performance.

Product Parameters

The following table summarizes the main technical specifications of the valve:

Installation Guidelines

1. Pre-Installation Checks

• Verify that the valve model matches pipeline specifications.

• Inspect the valve body, seals, and actuator for any damage.

• Confirm pipeline cleanliness to prevent debris from entering the valve.

2. Installation Procedure

• Ensure the valve is aligned with the pipeline to avoid stress or leaks.

• Use appropriate gaskets and fasteners based on connection type.

• For electric actuation, connect power supply and control wiring according to manufacturer instructions.

• Check actuator limit switches and feedback signals before operation.

3. Safety Precautions

• Do not operate the valve beyond rated pressure or temperature.

• Avoid rapid cycling that may damage seals or actuator components.

• Use personal protective equipment (PPE) when handling hazardous fluids.

Packaging Information

Proper packaging ensures the valve arrives in perfect condition and protects sensitive components during transport.

Shipping Recommendations

• Handle the valve carefully to avoid impact or dropping.

• Keep the valve upright and stable during shipping.

• Store in dry, ventilated areas until installation.

Warranty and Quality Assurance

The Electric Three-Piece Quick-Card Ball Valve comes with a comprehensive warranty to guarantee performance and reliability.

1. Warranty Coverage

• Covers material defects, actuator malfunctions, and seal failures under normal operating conditions.

• Warranty period: 12–24 months depending on application and purchase agreement.

• Replacement or repair is offered for verified manufacturing defects.

2. Quality Assurance

• Each valve undergoes pressure, leak, and functional tests before shipment.

• Actuators are tested for electrical performance and control accuracy.

• Materials are certified to ISO, ASTM, and FDA standards where applicable.

Maintenance and Troubleshooting

Regular maintenance ensures long-term performance and leak-free operation.

1. Routine Maintenance

• Inspect PTFE seals and elastomers periodically for wear or damage.

• Check actuator operation and recalibrate if necessary.

• Ensure all fasteners remain secure.

2. Cleaning Procedures

• Compatible with CIP and SIP cleaning systems where applicable.

• Disassemble the quick-card sections for manual cleaning, avoiding abrasive tools.

• Use non-corrosive cleaning agents to protect seals and stainless steel surfaces.

3. Troubleshooting

Applications Summary

Conclusion

The Electric Three-Piece Quick-Card Ball Valve offers precision, durability, and efficiency for modern industrial systems. Its combination of:

• Three-piece body for easy maintenance

• Quick-card design for rapid assembly/disassembly

• Electric actuation for automated control

• Stainless steel and PTFE construction for corrosion resistance

…makes it an ideal solution for chemical, pharmaceutical, food & beverage, water treatment, and manufacturing industries. By integrating this valve into your pipelines, you can achieve enhanced operational efficiency, reduced downtime, and reliable fluid management under demanding conditions.